United States Patent Application Publication US2007 0161095A1

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United States Patent Application Publication US2007 0161095A1 ( united-states-patent-application-publication-us2007-0161095a )

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US 2007/0161095A1 Jul.12,2007 The further inclusion of nanoscale conductors and semi conductors as a means of increasing quantum mean free path,quantumdots,copper,Fe2+ions,iron-sulfurcluster,or electrides increase the reaction rates. The biodigestion of organic materials can be further enhanced by electrochemi cal process steps. [0111] ThepresenceofelectrondonorsWithinthebiomass conversion process, particularly When electrochemical pro cessing is utilized, reduces the oxidation rate of hydrolysis. Thus removing sources of electron donors prior to hydroly sisincludinglignin,antioxidants,polyphenols,andaromatic compounds increases the photocatalytic or enzymatic oxi dation rate by a minimum of 10% throughout the conver sion/degradationoccurringduringfermentationofbiomass solution to biofuels including ethanol and butanol. Electron donor sources include tocopherols, antioxidants, aromatics, etc. [0112] Additionalmeansofenhancingtheconversionpro cess is achieved by inclusion of at least one Working ?uid additive selected from the group consisting of electron transfer mediator including iron salts, derivatives of iron salts,potassiumsalts,lacticacidsalts,derivativesofpotas siumsalts,derivativesoflacticacidsalts,phyticacid,gallic acid, potassium ferricyanide, polyoxometalates, violuric acid,polycationicprotein,thialoto-bridgedcomplexes,thi olatedcomplexes,metalloproteins,proteincomplexeshav ing an iron-sulfur cluster, trehalose complexes, iron-sulfur cluster, sodium-ammonia, sulfur-ammonia, a chitosan com plexincludingchitosanlactate,chitosanalphalipoicacid, and thiolated chitosan, nanoscale catalyst, electrocatalyst, photocatalyst, electron donor, electron acceptor, ultraviolet absorber,infraredabsorber,quantumdot,nanoscalepoWder, enhancingelectrontransferincludingironsalts,derivatives ofironsalts,potassiumsalts,lacticacidsalts,derivativesof potassiumsalts,derivativesoflacticacidsalts,phyticacid, gallic acid and combinations thereof. [0113] The direct integration and interdependency betWeen the absorption heat pump, poWer generating capa bilities, heat transfer, and numerous resulting co-products requirescontrolsystemsWellbeyondtheautomationprocess requirementsoftraditionalbiomassconversionprocesses. Implementingacontrolsystemhavingnon-linearalgorithms capable of determining the maximum operating revenue in real-timebymonitoringatleastoneparameterselectedfrom the group consisting of cost and price of electricity, cooling costandpriceperbtu,heatingcostandpriceperbtu,carbon dioxideemissioncredits,costandpriceofmethanolperbtu, costandpriceofresultingbiofuelsperbtu,conversionfactor of electricity for electrochemical reactions, and operating parameters of a reverse fuel cell for electrochemical reduc tionofatleastone component ofthebiomass solutionresults in optimization of revenue generation minus operating expenses. [0114] Yetanotherembodimentistheintegrationofan energy extraction device Within the rapid expansion step occurringWithinexplosionsteps(ammonia?berexplosion, steam explosion, supercritical explosion). The result is the concurrent production of electricity and cooling Which ter minatesthehydrolysisprocess.Thepreferredenergyextrac tion device includes a gerotor, pressure exchanger, and quasiturbine. These devices have the distinct advantage of enabling the pressure expansion With minimal impact of the biomass solids. Additional means for reducing the particle size of precipitated cellulose, Which also increases surface area, utilizes a microchannel device having channels less than 10 microns prior to the expansion stage. A preferred embodiment utilizes a rapid expansion step that occurs in a series of independent pressure drop stages comprised of at least a ?rst pressure drop stage and a second pressure drop stage.A particularlypreferredpre-expansionpressureisa pressure greater than the ?uid’s supercritical pressure. The ?rst pressure drop stage has a pressure beloW at least one Working ?uid’s supercritical pressure. The utilization of the at least tWo pressure drop stages enables the maximum energygeneratingcapability(i.e.,transformthermalenergy enthalpy of biomass solution into electricity) While mini mizing viscosity issues associated With complete pressure letdoWnofthepost-pretreatmentbiomass solids.The second pressure drop stage occurs Within a pressure exchanger With high pressure ?uid being the biomass solution from the exit of the pretreatment process and loW pressure ?uid being the biomass solution prior to the pretreatment process, as a means of further increasing the energy balance of the biomass conversion process. [0115] ReferringtoFIG.9isanotherembodimentthat further improves the energy balance by transforming the traditional distillation process for the biofuel process (spe ci?cally ethanol) into an energy producing step having higher e?iciencies than traditional single cycle electricity poWer plants. The non-dehydrated/non-anhydrous ethanol “EtOH”780 is preferably pumped 550 to a pressure above the supercritical pressure of at least one of the components Within the EtOH and H20 solution. The solution 780 is preheated 390 from thermal energy recovered from the Water vapor/liquid 540 isolated by means knoWn in the art including nano?ltration 60 and subsequently heated by a second stage heat source 360. The combined ?uid is noW operatinginthemode ofabinarysolutionOrganicRankine cycle having an anticipated operating e?iciency near 30% While concurrently yielding pure EtOH 785 high pressure supercritical?uidthatisexpandedthroughanenergydevice 70andfurtherevaporated510,preferablybytheevaporator of the aforementioned absorption heat pump. [0116] Yetanotherembodimentistheinfusionofatleast one Working ?uid additive selected from the group consist ing of monomers, polymers solubilized in the at least one Working?uid,microspheres,andnanoscalepoWdershaving particle size less than 100 nanometers. The particularly preferred additives are further comprised of immobilized enzymes, immobilized catalysts, or combinations thereof. Superior additive distribution is achieved by mixing the biomass solution With additives by at least one process intensi?cation mixer including hydrodynamic cavitation devices, spinning disk, and spinning tube in tube. The utilization of microspheres serves multiple purposes includ ing immobilizing enzymes for easy reuse and recovery of enzymes, reducing agglomeration of biomass solids post pretreatment, reducing nanocomposite density While increasingpolymericstrength.Theresultingbiomasssolids, most notably cellulose, are further processed into polymers, copolymers, or block copolymers. [0117] CarbonDioxideSequestrationiAnotherfeatureof the inventive biomass conversion system is the subsequent processing the desorbed carbon dioxide post expansion, as a means of sequestering the carbon dioxide byproduct includ 11

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