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Aerodynamic Design of the NASA Rotor 67 for Non Uniform Inflow

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Aerodynamic Design of the NASA Rotor 67 for Non Uniform Inflow ( aerodynamic-design-nasa-rotor-67-non-uniform-inflow )

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Master Thesis Report Introduction 1|Introduction In Europe, the Advisory Council for Aeronautical Research has established ambitious targets to sub- stantially reduce fuel consumption, C02, NOx and noise emission by 2020 under the Clean Sky project. These requirements demand a novel configuration for air vehicles, which suggest a highly integrated components for optimum overall performance. Improved propulsion system architecture are of pri- marily importance in achieving these goals [11]. According to recent estimates, a 1% reduction on fuel burn can result in savings of 1 million per engine year. Other than fuel consumption, noise also plays an important role in the commercial engine business with growing tighter regulations. Increased noise emission can result in curfew at air- ports, which increases the overall operational costs due to reduced airport capacity in a given period of time. With regards to engine design, fuel consumption, emissions, noise, drag and weight plays a vital role in the overall aircraft performance. Propulsion airframe integration (PAI) is also an important element in meeting future aviation goals. Hybrid wing body has become increasingly popular as a result of increased aerodynamic efficiency as compared to conventional airframe design. Such a configuration blurs the division between fuselage and wings. The Blended Wing Body (BWB) is one such configuration, where the propulsion system is mounted on the upper aft surface of the fuselage. PAI on a BWB can be achieved by either pod- ding the engines or embedding them onto the aft fuselage section. While podded engines offer the advantage of ingesting uniform flow into the engine, this concept is however associated with increased structural mass, drag and consequently increased fuel consumption. Embedding the engines into the fuselage implies the ingestion of the boundary layer. This concept has shown to provide reduction in the overall fuel burn percentages as a result of reduced momentum deficit. The momentum wake trailed by an aircraft has both lift induced and viscous contributors. While the lift induced component is essentially fixed, the viscous portion can be reduced through boundary layer ingestion. The low momentum fuselage boundary layer is re-energized by the propulsion system before exiting into the atmosphere. As such, the entire momentum wake deficit of the aircraft and consequently the total drag of the aircraft is reduced. As a result of BLI, the inlet suffers from a lower mass averaged stagnation pressure. This results in an overall loss to the thermodynamic cycle of the engine as well as increased viscous losses. Another associated concept with boundary layer ingestion in BWB is the use of a distributed propulsion system over the aft fuselage. It has been shown by [12] that a 3 engine configuration demonstrated a 5% reduction in fuel consumption for a 2% increase in pressure loss. It was also found that the potential of BLI is better for larger engines than for smaller engines as the latter incur high losses in efficiency due to scale effect which overrides the benefits of BLI. Therefore a careful selection of the number of engines as well as the proper design of the fan blade are required in order to maximise engine performance while taking advantage of the reduced momentum deficit. 2

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