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Automotive Radial Turbine Expander Design WHR

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Automotive Radial Turbine Expander Design WHR ( automotive-radial-turbine-expander-design-whr )

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10 loop that extracts the wasted heat from exhaust gas and the ORC system. This part considers the effect of exhaust backpressure on engine fuel consumption and the potential changes in thepower-to-weight ratio due to the additional weight of the ORC. ‎Chapter 4is an introductory presentation of the radial-inflow turbineand providesa deep insight into the turbine before the discussion of the design process in ‎Chapter 5. This chapter explains the reasons behindthe selectionof radial inflow turbine as the expansion machine for the current project. It also presents the architecture of the radial turbine with individual pictures of the different turbine parts. ‎Chapter 5presents the design methodology of ORC radial-inflow turbines, from the design procedure and optimisation algorithmtothe performance prediction methodology. This chapter presents a novel mean-line model that can predict turbine performance by utilising organic fluids (where ideal gas equations are not applicable) at the early stage of a project. It also presents the design of experiment (DoE) technique, which can be employed to explorethe effects of single or multiple input parameters on other turbine parameters, such as overall size, Mach numbers and performance. ‎Chapter 6presents the generation of solid modelling of the turbine parts to apply complex 3D CFD analysis. This is a crucial step to validatethe off- design modelling (‎Chapter 5) before sending the turbine for manufacturing. In contrast to the experimental measurements in whichonly global variables are checked, CFD can analyse the complete flow field through the turbine stage. ‎Chapter 7presents the test rig built at Brunel University London and the experimental results. This chapter also discusses the feasibility of the ORC system as a WHR system in ICEs and presents the turbine performance results,which can be used as final validation ofthe design methodology presented in ‎Chapter 5. ‎Chapter 8summarises the thesis withthe conclusion of the current work and the author’s recommendations for future work.

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