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Optimised Radial Turbine Design D1.8

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Optimised Radial Turbine Design D1.8 ( optimised-radial-turbine-design-d18 )

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INTRODUCTION: A Turbine for a 5 kWe microgas turbine has to be designed as a part of a project funded by the European Commission called OMSoP (Optimised Microturbine Solar Power system). The project is made as an approach to reduce the global CO2 emissions by providing technical solutions for the use of concentrated solar power systems coupled to microgas turbine. City University is the coordinator of the project and it is responsible for designing an optimised Micro-Gas turbine. Cycle analysis calculations for the gas turbine were carried out before starting the design process. Using these calculations, the cycle parameters corresponding to the best achievable efficiency within the allowable working limits were evaluated. This optimum efficiency point is regarded as the design point. The results for the design point give the data needed to start up the turbine design process. The turbine design process starts by using the specifications obtained from the cycle analysis in a preliminary design tool where one-dimensional calculations are used to generate the overall dimensions required to construct the three-dimensional geometry for the turbine parts. The second stage then is to generate the geometry of three-dimensional geometry. The third is the verification of the aerodynamic performance using Computational Fluid Dynamics (CFD). According to the CFD results improvements to the design may be required. Hence the design process may require iterations until the specified design requirements are satisfied. Finally, the turbine materials are chosen and Finite Element Analysis (FEA) is performed to check its structural integrity of the turbine. If the FEA indicates a potential failure under operating loads, modifications to the geometry such as removing material between rotor blades (scalloping) or introducing larger fillet radii should be done. This report is devoted to detailing the design process and the resulting design, starting from the basic performance characteristics, through to obtaining a design ready for manufacturing and testing. 1

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