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SMALL-SCALE RADIAL INFLOW TURBINE FOR WHR ORC

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SMALL-SCALE RADIAL INFLOW TURBINE FOR WHR ORC ( small-scale-radial-inflow-turbine-for-whr-orc )

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CHAPTER 3: Methodology for Developing Radial Inflow Turbine (RIT) 3.4. Development methodology overview This section provides an overview of the design process of the RIT, starting from the preliminary specification of the turbine performance to the detailed aerodynamic simulations and completing with manufacturing and prototype testing. Figure 3-3 shows the flow chart of the proposed methodology indicating the necessary steps needed to be carried out to achieve the desired outcomes. With the known operating conditions obtained from the cycle analysis or application, the initial stage is the mean-line (one- dimensional) modelling and optimization. Mean-line modelling determines the overall geometrical parameters of the RIT at a set of key stations (Figure 3-2) together with an estimate of the turbine potential performance based on the specified input parameters. Since the mean-line modelling involves the exploration of a very large design space, it is also possible to conduct the mean-line optimization of the turbine performance metrics (i.e. efficiency and power) using analytical optimization schemes such as evolutionary algorithms. In addition, mean-line modelling is capable of predicting the complete performance maps for a wide range of off-design operating conditions. Then for the candidate design suggested by the mean-line modelling, the full three-dimensional blade geometry is defined using the key geometry parameters transferred from the mean-line phase to a CAD package. Although it is fast, the simple one-dimensional (mean-line) model cannot thoroughly capture the complex behaviour of the RIT as the flow is strongly three-dimensional, viscous and turbulent with transonic and supersonic flow regime in most cases. Hence, it is required to evaluate the aerodynamics of the created blade geometry in more details using inviscid or viscose (RANS equations) CFD simulations and if necessary modify the geometry to improve the performance. 59 | P a g e

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