SMALL-SCALE RADIAL INFLOW TURBINE FOR WHR ORC

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SMALL-SCALE RADIAL INFLOW TURBINE FOR WHR ORC ( small-scale-radial-inflow-turbine-for-whr-orc )

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CHAPTER 3: Methodology for Developing Radial Inflow Turbine (RIT) of the developed rotor. The maximum stress occurred in the blade root at hub for both pressure and rotational speed while the maximum displacement was at the blade exit tip for both cases. It should be noted that there still exist room for further reduction of the blade thickness and hence increase the isentropic efficiency (section 3.6.3.4) while keeping the maximum stress below the tensile limit, however, the minimum thickness was also limited by the manufacturing technique (as will be discussed in the next chapter) to 1mm. Therefore, the FE analysis was considered sufficient for the purpose of this chapter. 3.7. Summary and conclusions This chapter proposed an effective methodology for developing RIT for small-scale applications. Such method encompasses the one-dimensional mean-line modelling, aerodynamic investigation using CFD simulations as well as FE analysis for assessing the mechanical integrity of the turbine blades. Mean-line modelling enables fast and fairly accurate estimation of the turbine performance as well as obtaining the key geometrical parameters of the RIT stage. Such unique feature allows investigating the effect of a large group of input parameters on the turbine performance and size in a very short time. The parametric studies showed that the turbine efficiency was affected by almost all of the investigated input parameters whereas the turbine power output was mostly affected by Tt,1, 𝑚̇ , ERts, ν and α4 and the turbine rotor inlet diameter was only affected by Tt,1, ERts, ν and ω. The results of such parametric studies are substantially useful for selecting the best values for the turbine input parameters that led to high performance. Although effective, mean-line modelling cannot capture the complete behaviour of the flow within the RIT blade passages due to the three-dimensional and complex nature of such flow. Therefore, the candidate RIT configuration suggested by the mean-line modelling was required to be further investigated with the CFD analysis. The shape of the rotor blade in 119 | P a g e

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