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Advanced Battery Development

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Advanced Battery Development ( advanced-battery-development )

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III.B.5 Solid Polymer Batteries for Electric Drive Vehicles (SEEO) Bruce Mixer, NETL Project Manager Grant Recipient: Seeo, Inc. Hany Eitouni 3906 Trust Way Hayward, CA 94545 Phone: (510) 782-7336; Fax: (510) 782-7337 E-mail: heitouni@seeo.com Start Date: October 2011 Projected End Date: September 2014 Objectives  Develop, build, and test high-voltage solid polymer electrolyte cells with an energy density ≥ 500 Wh/l that meet USABC performance, lifetime and safety standards.  Develop a robust commercialization plan that evaluates key risks associated with high- volume manufacturing and estimates cell production costs. Technical Barriers This project addresses the following technical barriers:  Cycling of Li metal anodes.  Electrolyte stability at >4V cathode potentials.  Mechanical performance of high-voltage cathode materials within solid polymer architecture.  Interfacial performance of layered polymer electrolyte system. Technical Targets  Evaluation of high-voltage cathode materials within polymer electrolyte system, including electrochemical stability and mechanical properties.  Development of polymer materials stable to potentials of high voltage cathode materials.  Scalable, repeatable synthetic method for polymers  Robust, prismatic pouch cell design.  Test and evaluation to USABC performance and abuse tolerance requirements. Accomplishments In 2013, the project focused on:  Development of polymeric materials to achieve target voltage stability, conductivity and mechanical properties, including evaluation of conductive salts for high-voltage stability in solid-state cells.  Investigation of coating techniques to stabilize high-voltage cathode materials.  Development and analysis of treated Li foil anodes using commercially-scalable production processes.  Introduction Achieving DOE performance targets for high energy cells requires new materials and approaches to electrochemical energy storage devices. Seeo proposes to meet these targets using high-capacity Li anodes and high-voltage cathode materials contained within a solid polymer electrolyte system which, in turn, enhances the lifetime, efficiency and safety of vehicle batteries. Approach The project will be executed in three consecutive phases: Phase I: Baseline Evaluation and Material Synthesis – Deliver 2Ah baseline cells to establish stability and performance of solid polymer electrolyte cells and perform initial synthesis and characterization of high- voltage materials Phase II: Material Formulation and Scale-Up – Iterate on design of high-voltage materials, cycle laboratory-scale cells to isolate polymer-cathode couples and deliver interim design cells for technical review Phase III: Cell Fabrication and Testing – Monitor stability and performance of large-area cells, execute internal performance and abuse tests and deliver final design cells for independent verification Results High-voltage stable polymer materials and conductive salts demonstrated the requisite Energy Storage R&D 80 FY 2013 Annual Progress Report

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