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Advanced Battery Development

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Advanced Battery Development ( advanced-battery-development )

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III.C.1 Low-Cost Manufacturing Project Johnson – NETL, Son – JCI Approach During the second phase of the program, we have developed and evaluated all targeted technologies – Non-NMP electrodes, direct coating separators – in coin cells and 3Ah pouch cells. The technologies that are under investigation for the 3 Ah pouch cell delivery are:  Dry processed cathode, direct coated separator on dry processed anode.  Aqueous cathode, direct coated separator on standard anode. Results Cell Development. Johnson Controls has developed two designs for this project to serve as the baseline to support developing and evaluating new advanced technologies as shown in Table III - 14 and Figure III - 72. Table III - 14: 3Ah / 15Ah baseline cell design Figure III - 72: 3Ah / 15Ah baseline cell The design of the baseline cells is intended for PHEV applications between high energy and high power performance. The test results are in line with the parameters of the design: The HPPC in Figure III - 73 shows a rate performance of 2,300W/kg for 3Ah cell, and 2,800W/kg for 15Ah cell, and it shows good capacity retention after 1,000 full cycles as shown in Figure III - 74. Figure III - 73: Baseline cell HPPC test: red: 15Ah baseline cell, blue: 3Ah baseline cell Figure III - 74: Baseline cell full cycle life test: red: 15Ah baseline cell, blue: 3Ah baseline cell Overall, the baseline 3Ah and 15Ah cells have shown good and consistent results for most test items, and these will be used as the baseline data to compare the characteristics of the advanced technologies integrated cells. Dry Coated Electrodes. Leveraging from previous experience in dry processed electrode production, critical mixing processes and binder candidates have been identified for the production of Li-ion battery anodes and cathodes. Overall, dry processed electrodes have improved significantly in both cycle life and power performance in 2013. However, their high current rate Energy Storage R&D 90 FY 2013 Annual Progress Report

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