Advanced Battery Development

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Advanced Battery Development ( advanced-battery-development )

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Johnson – NETL, Son – JCI III.C.1 Low-Cost Manufacturing Project performance to 100% DOD is lower than that of baseline electrodes as shown in Figure III - 75. We believe that the major contributors to the low performance of the dry processed electrodes are the higher loading weight and lower porosity, specifically smaller pore size diameter. Bound by program schedule and customized equipment limitation, we have optimized the current dry electrode designs to match that of the baseline cells under HPPC test protocol 3Ah dry electrode cells from Build 1 Set 2 electrode design produced a 15.2 mohm DC impedance using a 10 sec generation pulse. This performance is better than the baseline cells (16.1 mohm) as shown in Figure III - 76. These results demonstrate the attractiveness of dry electrode process technology and its potential to match wet electrode coating technology once process and formulation optimization is achieved. Figure III - 75: Non-NMP electrodes evaluation: black: baseline, red: dry cathode electrode and baseline anode, blue: baseline cathode and dry anode electrode, green: dry cathode and dry anode, purple: aqueous cathode and baseline anode Figure III - 76: HPPC test result: blue: baseline, red: build 1 set 1 dry electrode, green: build 1 set 2 dry electrode, black: build 1 set 3 dry electrode Direct Coated Separator. Three technologies (A, B, and C) were developed to incorporate the separator as a component of the electrodes. The implementation of the separator on the electrodes has positive implications on production speed and cost within the production process. The three technologies are currently investigated with lab scale electrodes. Technology A displayed better performance compared to baseline and other technologies as shown in Figure III - 77. The results of technology A for integration have shown better performance at high current rate capability test as shown in Figure III - 78. FY 2013 Annual Progress Report 91 Energy Storage R&D Figure III - 77: Rate capability of separator technologies

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