TECHNICAL ASSESSMENT OF PRODUCED WATER TREATMENT TECHNOLOGIES

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TECHNICAL ASSESSMENT OF PRODUCED WATER TREATMENT TECHNOLOGIES ( technical-assessment-produced-water-treatment-technologies )

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RPSEA Project 07122-12 TECHNICAL ASSESSMENT OF PRODUCED WATER TREATMENT TECHNOLOGIES 1st Edition Table 22. Summary of technical assessment of MSF. Criteria Description/Rationale O&M considerations Levels of monitoring and control required for feed pH, flow rates as well as steam and vessel pressures. High level of skilled labor required, however lower than equivalent membrane plants. Level of flexibility: easy to adapt to highly varying water quality; not flexible for varying water flow. Level of robustness: high ability of the equipment to withstand harsh conditions. Level of reliable: typical plants operate continuously, with shutdown only for planned maintenance once per year (6-8 weeks) [97]. Types of energy required: thermal and electricity. Overall costs Capital costs vary from $6–8.6/gpd (or $250-360 per bpd), depending on various factors including size, materials of construction and site location [98]. As a non-modular form of construction, the economy of scale can reduce the cost for larger plants, assuming ready site access for marine transportation. Operating costs are approximately $3/kgal (or $0.12/bbl), and total unit costs are $4.4/kgal (or $0.19/bbl) [98]. Significant reductions in energy costs can be realized from cogeneration arrangements where cheap, low-pressure steam is available. Pre-and post treatment One of the advantages of MSF compared to membrane technologies is that the general operation requires less rigorous pretreatment and feed conditioning. Feed water requires screens and rough filtration to remove large suspended solids. Since the elevated process temperatures will automatically sterilize the water, there is no need to add biocides once the water enters the MSF units. Product water needs stabilization because of the low TDS level. This may be achieved by lime bed contacting or by blending small amounts of filtered and sterilized feedwater with the distillate. Concentrate management or waste disposal Applicability in produced water treatment Note: 1 barrel = 42 US gallons No special concentrate treatment is required. Due to the typically low recovery rates of 25 to 30%, large amounts of concentrate are generated. Good for high TDS produced water treatment. MSF often requires centralized design and construction of large-scale plants. Back to the list of technologies 61

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