TECHNICAL ASSESSMENT OF PRODUCED WATER TREATMENT TECHNOLOGIES

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TECHNICAL ASSESSMENT OF PRODUCED WATER TREATMENT TECHNOLOGIES ( technical-assessment-produced-water-treatment-technologies )

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RPSEA Project 07122-12 TECHNICAL ASSESSMENT OF PRODUCED WATER TREATMENT TECHNOLOGIES 1st Edition Total Separation Solutions: SPR – Pyros Total Separation Solutions, LLC (TSS) developed a new PYROSTM system for heating and evaporation of produced water. Fluid is pumped into the PYROSTM system, heated to evaporation temperatures, and concentrated. The byproduct of the process is clean steam that is condensed into fresh water by heating the incoming fluid. A methodology the TSS proposed for produced water treatment is shown in Figure 37. The PYROSTM system includes cross-flow filtration modules to remove suspended solids from produced water and frac flowback waters. Cross-flow filtration using sintered metal tubes allows the continuous operation without replacing filters. The PRROSTM is part of a modular system. TSS, LLC claims that the complete PYROSTM system does not require any additional services. The modular skid design and small size allows it to be installed at the point of source of produced water to eliminate excessive trucking costs [142]. The core technology of the PYROSTM system is ShockWave PowerTM reactor (SPRTM). Fluid is delivered into a SPRTM reactor, where it is passed over the generator's spinning cylinder. The specific geometry of the holes in the cylinder, clearance between the cylinder, and the housing and rotational speed create pressure differences within the liquid where cavitation bubbles form and collapse. These collapsing microscopic bubbles generate shock waves that are used to heat, concentrate, and mix the fluid. The result is the conversion of mechanical energy into heat energy. In the SPRTM reactor, there are no heat transfer surfaces; therefore, scaling is not a problem. Additionally, there is an ultrasonic cleaning effect that occurs on the metal surfaces inside the SPRTM as the shockwaves are generated within narrow clearances. This cleaning effect, in conjunction with a negative temperature difference between metal and liquid, results in scale-free heating. Figure 37. Schematic of PYROS system for produced water treatment (Source: [142]). TSS technology has been used to process more than 10,000 bbl of frac water per day for an operator in the Haynesville Shale. The assessment summarized in Table 39 is based on the information provided on the website of TSS. 104

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