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Nanoparticle Inkjet Inks for Near-Infrared Sintering

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Nanoparticle Inkjet Inks for Near-Infrared Sintering ( nanoparticle-inkjet-inks-near-infrared-sintering )

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Nanomaterials 2020, 10, x FOR PEER REVIEW 7 of 14 Nanomaterials 2020, 10, 892 7 of 14 gradient. The surrounding glass substrate retracts heat out of the edges of the silver pattern; therefore, hthigehinpkerecdegnetasgweiolfltrheemraidniastliognhtalyndcoqludiecrkltyhahneatthseucpe,nctrerataindgathcuosnsidneterrabalteatesmlopwerearturareteg.rOadniethnet. Nanomaterials 2020, 10, x FOR PEER REVIEW 7 of 14 Tcohnetsrauryro, huenadtinisghgolmasosgseunbesotruastleyrdeitsrtarcitbsuhtedatoovuetrothf ethwe heodlgeesaomf pthle dsiulvrienrgpoavttenrns;inthterienfgo,rer,esthueltingk gradient. The surrounding glass substrate retracts heat out of the edges of the silver pattern; therefore, eindgaehsowmiollgrenmeaoiunsstliegmhptleyrcaotuldrerpthroafniltehiemcpenotseinr ganthdethsaums seinsitnerteartinagslsopweerdroavte.rOthnetshaemcopnletr.aHryo,wheavteirs, the ink edges will remain slightly colder than the center and thus sinter at a slower rate. On the hsomeogselingehotuisnlhyodmisotrgiebnueteodusoveemritshseivwithyoclaensabmepolbesderuvreindgionvFeingusirnete5ri(n2g0,arensdul3t0inmgin)a,chaoumseodgebnyeothues contrary, heat is homogeneously distributed over the whole sample during oven sintering, resulting tdeimffeprernacteurien pinrokfillaeyeimr tphoisciknngestshedusaemtoe tshinetperingtinsgpeperdocoevsseratnhde csoafmfepeleri.ngHfowrmevaetiro, ns.omLoecastliognhst in a homogeneous temperature profile imposing the same sintering speed over the sample. However, iwnheormeotghenienokulsaeymerisisitvhitiyckcearnrbeequoibrseemrvoerdeitnimFiegutoresi5n(t2e0r athnadn3l0omcaitnio),ncsawusheedrebythteheindkifflaeyrenrcies ifnaiirnlyk some slight inhomogeneous emissivity can be observed in Figure 5 (20 and 30 min), caused by the ltahyinenr ethr.ickness due to the printing process and coffee ring formation. Locations where the ink layer is difference in ink layer thickness due to the printing process and coffee ring formation. Locations thicker require more time to sinter than locations where the ink layer is fairly thinner. where the ink layer is thicker require more time to sinter than locations where the ink layer is fairly thinner. Figure 4. Average and spot emissivity during sintering correlate with the resulting sheet resistance of Figure 4. Average and spot emissivity during sintering correlate with the resulting sheet resistance of Figure 4. Average and spot emissivity during sintering correlate with the resulting sheet resistance of the ink layer for (A) NIR sintered JS-B40G ink and (B) oven sintered JS-B40G ink. the ink layer for (A) NIR sintered JS-B40G ink and (B) oven sintered JS-B40G ink. the ink layer for (A) NIR sintered JS-B40G ink and (B) oven sintered JS-B40G ink. Figure 5. (E40) thermal images of the emissivity progression during sintering. Top row; NIR sintered Figure 5. (E40) thermal images of the emissivity progression during sintering. Top row; NIR sintered JS-B40G. Bottom row; oven sintered JS-B40G. Dark areas have low emissivity; yellow areas have high Figure 5. (E40) thermal images of the emissivity progression during sintering. Top row; NIR sintered JS-B40G. Bottom row; oven sintered JS-B40G. Dark areas have low emissivity; yellow areas have emissivity. JS-B40G. Bottom row; oven sintered JS-B40G. Dark areas have low emissivity; yellow areas have high high emissivity. emissivity. 3.3. Importance of Ink Optimization for NIR Sintering 3.3. Importance of Ink Optimization for NIR Sintering 3.3. ImportaTnhce doifrIenckt iOmptriomviezmateionnt ofof rNNIRIRsinStienrtienrgindguration versus oven sintering, presented in Figure 2, Thliesdinirethcet liomcaplrhoevaetimngeneftfoecft.NVIaRndsienvtenrninegetdaul.rmatiimonickveedrsthueslovcaelntesminpteraitnugr,epwrietsheonvtendsintFeriginugre 2, The direct improvement of NIR sintering duration versus oven sintering, presented in Figure 2, liesinathnedlsohcoawlehdeathtienegveofflveecmt.eVnatnofdtehveedninffereetnatls.inmteimrinicgksetedptshbeylopcearflotreminpgeraattoumriecwfoirtcheomviecnrosicnotpeering lies in the local heating effect. Vandevenne et al. mimicked the local temperature with oven sintering (AFM) measurements after heating in an oven at different temperatures up to 400 °C [10]. It could be and showed the evolvement of the different sintering steps by performing atomic force microscope and shobwserdvetdhetheavt othlveelmoceanl teomf pthereatduirfefenreendtsstiontgeoriwngellstaebposveby20p0e°rCfotromaicnhgieavteoqmuickf◦osrinceterminigcraonsdcope (AFM) measurements after heating in an oven at different temperatures up to 400 C [10]. It could (AFM)nmecekainsguroefmthenntasnaofptearthiceleastitnogfoinrmanbigogvern(caltudstiefrfedre) npat rtteicmlepseorpattiumriez◦sinugpthteo p4e0r0co°lCati[o1n0]p. aIthc.oInulad be be observed that the local temperature needs to go well above 200 C to achieve quick sintering well calibrated oven set at a temperature of 200 °C, the local temperature is limited to this setpoint observed that the local temperature needs to go well above 200 °C to achieve quick sintering and and necking of the nanoparticles to form bigger (clustered) particles optimizing the percolation value, leading to a longer required sintering duration. For NIR sintering however, as presented in necking of the nanoparticles to form bigger (clustered) particl◦es optimizing the percolation path. In a path. In a well calibrated oven set at a temperature of 200 C, the local temperature is limited to Figure 6, the heat absorption of the nanoparticles according to their specific absorption spectrum is well calibrated oven set at a temperature of 200 °C, the local temperature is limited to this setpoint this setpoint value, leading to a longer required sintering duration. For NIR sintering however, more efficient. Hence, the local heating effect will not only include higher temperatures but also the value, leading to a longer required sintering duration. For NIR sintering however, as presented in as presented in Figure 6, the heat absorption of the nanoparticles according to their specific absorption Figure 6, the heat absorption of the nanoparticles according to their specific absorption spectrum is spectrum is more efficient. Hence, the local heating effect will not only include higher temperatures more efficient. Hence, the local heating effect will not only include higher temperatures but also the

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