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Solids handling for intensified process technology

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Solids handling for intensified process technology ( solids-handling-intensified-process-technology )

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IbD PU Deliverable 3.1 In addition, the foams coat the particles, rather than soaking/wetting them like sprayed liquid, which enables consistent binder distribution. This technique effectively removes the spray nozzle assembly, which eliminates the related clogging problem. Among other advantages include: shorter processing times, suitability for moisture-sensitive formulations, and the usefulness for high potent/low dose drug formulations due to the excellent drug distribution. However, due to its relatively novel method compared to others, further studies are required (Keary and Sheskey, 2004; Koo et al., 2012; Tan et al., 2013).  Twin screw granulator (TSG) Twin screw granulator (TSG) is an important recent development in continuous wet granulation, especially in the pharmaceutical industry (an example is shown in Figure 78). Compared to other wet granulation methods, it offers equipment design flexibility, short residence times, wide range of throughput, and an excellent mixing of the formulations. It has also been proven to be a viable alternative to the high shear, fluidized bed granulation, which process is currently challenging. Another plus point is that similar equipment can be used to scale up batch granulation e.g. batch size can be increased by simply operating the machine in longer time. This eliminates scaling-up hurdles (Michaels et al., 2009; Dhenge et al., 2010; El Hagrasy et al., 2013). In other wet granulation equipment, the granulation rate processes i.e. wetting/nucleation, consolidation/growth, and breakage/attrition occur simultaneously. This complicates the control of granule properties as well as the scale-up efforts. TSG in contrast, offers “regime- separated” granulation – thereby, providing a greater opportunity for controlling granule properties e.g. size and density (Emady et al., 2011). It is obvious that TSG offers great enhancements in the wet granulation process. Recent research efforts such as by Vercruysse et al. (2015) and Fonteyne et al. (2015) have shown general positive results from laboratory tests. These indicate the huge potentials for industrial implementation. 83

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