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IbD PU Deliverable 3.1 Drying Nanoparticle synthesis (IS/RPB hybrid) Crystallization (dual IS mixer) Mixing Air-sparged hydrocyclone (ASH) The Jameson Cell Microbubble-assisted floatation Reflux Classifier Elbow-jet Air Classifier Stirred ball mill Wet-stirred media mill Penumatic dry granulator Reverse wet granulator Moisture-activated dry granulator Thermal adhesion granulator Melt granulator Freeze granulator Foam granulator Twin screw granulator Granulator/dryer module Separation via froth floatation Separation via froth floatation Separation via froth floatation Separation (particle classification) Separation (fine particle classification) Grinding (ultra-fine) Wet milling (nanoparticle) Dry granulation Wet granulation Figure 1 further depicts the classification of the various technologies reviewed in this paper under relevant solids handling/processing applications. 10.2 Unit operations involved in the IbD® PI case studies Table 3 provides information on the unit operations that have been initially identified at the host sites of the Case Studies. Note that CS1 – CS5 are the formal case studies involving mineral processing, metal powder production, ceramics, pharmaceuticals (two studies) and chemical reactions. In addition, CS6 – CS8 are based upon existing experimental and commercial intensified technologies that handle solids. Currently these will comprise rotating fluid bed combustion systems dealing with sludge, a toroidal fluidised bed (Torbed) handling solid catalyst particles and the mop fan deduster. As options/additional examples, tube inserts for fouling minimisation and examples of electric fields will be included. 93PDF Image | Solids handling for intensified process technology
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