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Solids handling for intensified process technology

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Solids handling for intensified process technology ( solids-handling-intensified-process-technology )

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IbD PU Deliverable 3.1 As with all the unit operations, a key to the successful application of a PI solution will be the guarantee of a suitable product quality, as well as energy/plant size reduction/process speed positive outcomes. 11 Conclusions A comprehensive review on state-of-the-art process intensification (PI) technologies has been carried out. The focus is PI technologies (equipment or methods) that relate to solid handling. The primary aim is to provide a basis and guidance for IbD® partners to execute the tasks specified in Task 3.2 to 3.6 in WP3 and to inform the direction to be taken in WP6. Task 3.2 involves creating built-in PI module designer templates. To aid this, an extensive review on the rotating, spinning, mechanically-agitated, and miniaturized technologies was accomplished. Task 3.3 required an extensive review on the rotor-stator technologies and the rotating fluidized bed reactors (esp. TORBED reactor) in building novel PI equipment. The remaining Tasks 3.4 to 3.6 required an extensive review in fouling remediation strategies, part of which has been addressed in this report. Because mining and pharmaceutical industries dominate the case studies, related processes such as drying, granulation, and mixing, were also reviewed. A number of PI technologies exhibiting promising potential for the case studies have been identified for processes involving milling, mixing, granulation/particle coating and drying. The use of multifunctional equipment combining various operations such as mixing/granulation/drying can also be envisaged. The review here will be constantly updated (the online version) over the course of the project to inform partners of any technological updates. 96

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