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Key insights Integrating an ORC into the HWC of a boiler in a heat-only boiler station is both possible and profitable. It is better to connect the ORC after the flue gas condenser belonging to FPC. This limits the flow rate available to the ORC but leaves the heat recovery capability of the flue gas condenser unaffected. To increase the profitability of the investment, shift as much of the load of boilers A and B to boiler C in order to both maximize the cooling mass flow rate available to the condenser of the ORC and the thermal power available to the evaporator of the ORC. The ORC reduces the power charge fee and distribution costs, which together constitute a substantial share of the total revenues of the investment. A maximum electricity production of about 3 200 000 kWh is achieved for a 1000 kWel machine. For system power ratings exceeding 1000 kWel, the yearly electricity production decreases. Reducing the supply and return temperature of the power station greatly increases the prof- itability of the investment. Aggregating the boiler powers such that more thermal power is made available to the ORC does not increase the profitability of the investment much at all. This is due to a limitation in cooling mass flow rate available to the ORC condenser. Implementing a larger machine to make it possible to utilize a larger thermal input would increase the condenser outlet temperature so much so that the net electric efficiency is severely decreased. viiPDF Image | Analysis of Organic Rankine Cycles for a Boiler Station
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