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230 220 210 200 190 180 170 160 150 140 130 Figure 25. Variation of nominal working fluid temperature through heat exchanger. 3. BENEFITS ASSESSMENT For an engine that is 35% efficient, 65% of fuel energy is turned into heat. The ORC can harness 10 to 20% of the wasted heat energy. Therefore, the efficiency gains are around 20 to 40%. The advantages of an ORC with Direct Evaporation over a conventional ORC system with a secondary oil loop are: Overall compactness of plant – Removing the conventional oil heating loop from the ORC system reduces plant footprint by 30% Lower cost/kW – Anticipated 15% reduction in overall plant cost, same kW Simplicity/reliability of operation – Significant reduction in number of cycle components (oil system pumps, valves, storage tanks) leads to easier maintenance, more predictable plant behavior Lower lead time for startup/shutdown – With gas turbine running, heating/vaporization of working fluid can begin immediately, without waiting for the oil loop to heat up. There are potential economic benefits from the adoption of this technology. Electricity from waste heat is the cheapest form of new energy generation. Tax incentives would boost sales if waste heat recovery was recognized appropriately as a renewable or renewable equivalent in federal legislation. Potentially 720,000 new American manufacturing jobs could result from the production and sales of this equipment. Similar technology can be used to generate zero carbon emission electricity from geothermal and solar energy sources. 26 Temperature (°C)PDF Image | Final Report Modifications and Optimization of the Organic Rankine Cycle to Improve the Recovery of Waste Heat
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