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4. COMMERCIALIZATION GE has performed a market assessment of competing technologies and has determined the niche for the ORC Direct Evaporator technology. A major advantage of the GE ORC system is that it will integrate with existing GE products without invalidating the engine’s warranty. The team has been contacted by numerous businesses interested in this project. Industrial gas turbines are widely used for generating onsite heat and power in a diverse range of applications. The market segments for these units are very diverse and include: Process industries (e.g., food and drink, pulp and paper, ceramics, chemicals and pharmaceuticals, textiles, and petrochemicals) Utilities and municipalities (including district heating) Buildings and institutions (hospitals, airports) Independent power producers and contract energy managers. Among the various potential applications of Direct Evaporator technology in the field of waste heat recovery, the GE ORegen ORC system, powered by a gas turbine exhaust stream, was chosen as the testbed for the research work conducted under this contract with DOE. The ORegen is the first GE product designed for waste heat recovery, and will provide the most suitable point of entry for the Direct Evaporator into the mainstream market. Accordingly, the working fluid, the dimensions of the prototype evaporator, and the properties of the exhaust stream have all been chosen in accordance with a typical gas turbine-driven ORC bottoming cycle. Commercialization of the Direct Evaporation ORC will be tackled in two phases. The first phase consists of offering a product that couples to GE gas turbines. The product will be offered as retrofit for the installed base of gas turbine engines and pre-packaged with the sale of new units. According to GE’s Oil and Gas Division, GE has an installed base of 1800 simple cycle gas turbines, generating 60 GW of power. If 20% were retrofitted with ORCs, they would produce 3 GW of additional electricity, which translates into ~$3B/year of savings. The second phase consists of offering a modular product with generic capability to couple to a wide variety of gas turbines from other manufacturers. 27PDF Image | Final Report Modifications and Optimization of the Organic Rankine Cycle to Improve the Recovery of Waste Heat
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