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Figure 12. HMI screen for power generated by each ORC unit Based on the power production data from September 2011 to February 2012, the average daily power production was approximately 9.2MWh. Assuming the furnace is fired 350 days per year, the expected net power production becomes 3220 MWh per year. Using an average electricity cost of $0.10/kWh, this would translate into $322,000 estimated savings per year. Tosçelik is currently using 50% of the installed 1 MW power generation capacity. To maximize utilization, Tosçelik is planning to install additional heat exchangers in the exhaust gas tunnel immediately after the recuperators to recover additional energy. The new heat exchangers will be integrated into the existing evaporative cooling system and will supply the additional heat required to operate all 4 ORC units at near full capacity. This would practically double the existing ORC power generation to approximately 6440 MWh per year and result in 6440 metric tons of yearly CO2 emissions savings by offsetting coal power plant generated electricity. REFERENCES 1. Philip Kiameh, “Power Generation Handbook,” McGraw-Hill Co., New York, NY, 2003. 2. The North American Manufacturing Company, “North American Combustion Handbook,” Cleveland, Ohio 1965 3. NIST (National Institute Of Standards and Technology) Web Site, “Thermophysical Properties of Fluid Systems” 4. Sector Policies and Programs Division Office of Air Quality Planning and Standards U.S. Environmental Protection Agency, “Available and Emerging Technologies for Reducing Greenhouse Gas Emissions from Coal-Fired Electric Generating Units,” Research Triangle Park, North Carolina 27711PDF Image | Novel Application of Organic Rankine Cycle (ORC) Technology for Waste Heat Recovery from Reheat Furnace Evaporative Cooling System
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