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made for the energy losses in various industrial sectors, as seen in Exhibit 4. The report did not attempt to identify specific areas of waste heat for the energy systems. Exhibit 2: Major Areas of Energy Use in a Manufacturing Plant Energy Export Facilities/HVAC/ Lighting Solar/Geo- thermal/Wind Energy Process Energy Systems Energy Conversion Process Energy Use Fossil Energy Supply Energy Supply Central Energy Generation/ Utilities Energy Distribution Utility/ Power Plant Energy Losses Inside Plant Boundary Energy Recycle Energy Losses TBD Process Energy System Source: Energy Use, Loss and Opportunities Analysis: U.S. Manufacturing and Mining, Energetics Incorporated and E3M, 2004. Exhibit 3: Energy Loss Factors for Major Energy Systems in a Manufacturing Plant Source: Energy Use, Loss and Opportunities Analysis: U.S. Manufacturing and Mining, Energetics Incorporated and E3M, 2004. Industrial Waste Heat Recovery Page 2 Industrial Plant Boundary Plant Operation/System Energy System Steam systems Power generation Energy distribution Percent Energy Lost Boilers – 20% Steam pipes and traps - 20% Steam delivery/heat exchangers – 15% Combined heat and power – 24% (4500 Btu/kWh) Conventional power – 45% (6200 Btu/kWh) Fuel and electricity distribution lines and pipes (not steam) – 3% Energy conversion Process heaters – 15% Cooling systems – 10% Onsite transport systems – 50% Electrolytic cells – 15% Other – 10% Motor systems Pumps – 40% Fans – 40% Compressed air – 80% Refrigeration – 5% Materials handling – 5% Materials processing – 90% Motor windings – 5%PDF Image | Industrial Waste Heat Recovery: Potential
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