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TA 6M: Waste Heat Recovery Opportunity Analysis for Recovering Energy from Industrial Waste Heat and Emissions5 A Pacific Northwest National Laboratory (PNNL) report titled Opportunity Analysis for Recovering Energy from Industrial Waste Heat and Emissions discussed waste energy availability.5 This report analyzed barriers and pathways to recovering chemical and thermal emissions from U.S. industry, with the goal of more effectively capitalizing on such opportunities. This study characterized the quantity and energy value of these chemical and thermal losses, surveyed publicly available literature to determine the amount of energy embedded in the losses, and identified technology opportunities to capture and reuse this energy. Approximately 1,400 TBtu of residual chemical fuel energy value was identified in the industrial sector—approximately 4.3% of total U.S. industrial energy use. The study also considered advanced energy technologies using improved materials (e.g., thermoelectric, thermionic, piezoelectric, and solid oxide fuel cells) that are candidates for recovering chemical and thermal losses. The study recommended additional research and development as well as industry education to make these technologies sufficiently cost effective and widely commercialized. Comments on the report Opportunity Analysis for Recovering Energy from Industrial Waste Heat and Emissions5 for the purposes of this Technology Assessment: This study showed that the manufacturing processes and related energy consumption yields waste products in the form of chemical emissions (CH4, CO, H2, etc.) and thermal emissions (sensible waste heat). Hence this TA includes both chemical and sensible enthalpies while quantifying total waste heat opportunity in manufacturing sector. The study determined the amount of energy in industrial emissions and identified technology opportunities for capturing and redeploying this energy. The study identified 2 quads of residual energy from chemical emissions for potential capture. Since landfills are not traditionally considered industrial organizations, the industry component of the emissions that had residual chemical fuel value was 1.4 quads. This represents approximately 4.3% of the total energy used by U.S. industry. The Energy Use, Loss, and Opportunities Analysis: U.S. Manufacturing & Mining report on opportunities to reduce energy use and loss in industry3 quantified total thermal emissions (chemical and sensible) from U.S. industry. As shown in Table 6.M.4, more than 10 quads of thermal emissions were identified from U.S. industrial processes. The table also describes the origin of these emissions, which represent approximately 30.8% of the total energy used by U.S. industry. 8 QuadrennialTechnologyReview2015PDF Image | Innovating Clean Energy Technologies in Advanced Manufacturing
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