Innovating Clean Energy Technologies in Advanced Manufacturing

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TA 6M: Waste Heat Recovery Table 6.M.5 WHR Potential from Selected Harsh Environment Waste Gas Streams16 14 QuadrennialTechnologyReview2015 Industry Waste heat Temp. Characteristics Availability of WHR for Exhaust Gases Production (million metric tons/yr) Recoverable Potential (TBtu/yr)** Process Heating Losses (TBtu/yr)17 Steel EAF exhaust 2,700 to gases 3,000 Contain combustibles, particulates, etc. Available, not widely used–partial WHR 334 Glass Contain particulates, condensable vapors, etc. Available for air-fuel combustion only and partially used–partial WHR 88 source* range (°F) Blast furnace 750 to gases 1,100 Contain combustibles, particulates, etc. Available and widely used–partial WHR 30 15.5 64.3 27.2 31.7 4.5 173 188 34.9 62.1 25.2 29.7 Basic oxygen 2,250 to process 3,000 Contain combustibles, particulates, etc. Available, not widely used–partial WHR Flat glass 800 to 2,600 Contain particulates, etc. Available for air-fuel combustion only and widely used–partial WHR 5.0 12.4 Negligible 12.4 Container glass 800 to 2,600 Contain particulates, condensable vapors, etc. Available for air-fuel combustion only and widely used–partial WHR 10.0 19.3 Negligible 19.3 Glass fiber (all 1,800 to types) 2,600 3.0 3.7 Negligible 3.7 800 to 2,600 Contain particulates, condensable vapors, etc. Available for partial heat recovery but rarely used. 2.0 7.6 Negligible 7.6 * Criteria: Exhaust gases considered either >1200°F and/or containing combustibles and contaminants ** For few waste heat sources (particularly in the steel, aluminum, and glass industries), a small quantity of waste heat is already being recovered using the existing WHR technologies. Sensible Chemical Total

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