Small Scale Organic Rankine Cycle (ORC)

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energies Article Small Scale Organic Rankine Cycle (ORC): A Techno-Economic Review Lorenzo Tocci 1,2,*, Tamas Pal 2,3, Ioannis Pesmazoglou 2 and Benjamin Franchetti 2 1 2 Department of Mechanical and Aerospace Engineering, “La Sapienza” University of Rome, Via Eudossiana 18, 00184 Rome, Italy Entropea Labs, 2a Greenwood Road, London E81AB, UK; tamas@entropea.com (T.P.); yagos@entropea.com (I.P.); benjamin@entropea.com (B.F.) 3 100 44 Stockholm, Sweden Department of Energy Technology, KTH Industrial and Engineering Management, * Correspondence: lorenzo.tocci@uniroma1.it; Tel.: +39-339-493-5225 Academic Editors: Andrew J. Haslam and Christos N. Markides Received: 27 January 2017; Accepted: 17 March 2017; Published: 23 March 2017 Abstract: The Organic Rankine Cycle (ORC) is widely considered as a promising technology to produce electrical power output from low-grade thermal sources. In the last decade, several power plants have been installed worldwide in the MW range. However, despite its market potential, the commercialization of ORC power plants in the kW range did not reach a high level of maturity, for several reasons. Firstly, the specific price is still too high to offer an attractive payback period, and secondly, potential costumers for small-scale ORCs are typically SMEs (Small-Medium Enterprises), generally less aware of the potential savings this technology could lead to. When it comes to small-scale plants, additional design issues arise that still limit the widespread availability of the technology. This review paper presents the state of the art of the technology, from a technical and economic perspective. Working fluid selection and expander design are illustrated in detail, as they represent the bottleneck of the ORC technology for small-scale power production. In addition, a European market analysis is presented, which constitutes a useful instrument to understand the future evolution of the technology. Keywords: Organic Rankine Cycle (ORC) review; working fluid selection; expander selection; mini-ORC; ORC survey 1. Introduction The continuous increase in energy demand is posing questions on how the network of energy production should evolve in future years. Recent policy decisions [1] set the reduction of pollutant emissions and the improvement in the efficiency of conversion systems as energetic targets. To this end, experts agree that a key approach to reach this goal is the on-site generation of electricity [2]. This is based on the growth of several small power plants that produce electricity directly used in the vicinity of production sites, avoiding transmission losses and lowering carbon emissions. Furthermore, the usage of wasted heat is of importance to achieve the objectives posed by government regulators. In the EU, 800 TWh of thermal energy are discharged every year to the environment as wasted heat from industrial processes [3]. The described scenario has led the scientific community to investigate new technologies capable of producing efficiently localized power. The Organic Rankine Cycle (ORC) received attention since it is capable of producing electrical energy when it is coupled with a renewable energy source and hence converts wasted thermal energy into electricity. These capabilities make this technology suitable for different applications, such as biomass, geothermal, solar and waste heat recovery. Energies 2017, 10, 413; doi:10.3390/en10040413 www.mdpi.com/journal/energies

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