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3.10 Improved turbine performance The performance of turbine condensers has a high impact on electricity output. Exchanging condensers for more efficient units can work miracles on your electricity costs. Example The Avdeeka coke processing plant in Donetsk, Ukraine, experienced problems with their shell-and-tube turbine condensers. Efficiency was dropping year on year and rising energy prices made correcting the problem a top priority. After installing an AlfaCond heat exchanger as condenser for one of the turbines, the electrical output from that turbine jumped from 8 to 12 MW, a 50% increase. The payback time for the investment was approximately three months. Results Increased electrical output 4 MW (+50%) Figure 3.27 Turbine performance The diagram shows the general relationship between generated electricity and turbine exhaust pressure. Generated electricity (kW/ton steam) 270 250 230 210 190 170 150 0 0.2 0.4 0.6 0.8 1 Turbine exhaust pressure (bara) Payback time 3 months Figure 3.28 Replacing a shell-and-tube turbine condenser with a AlfaCond resulted in a 50% increase in electricity output in a turbine in the Avdeeka coke processing plant in Donetsk, Ukraine. 100 bar 0.1 bar 40°C Condenser 54PDF Image | Waste heat recovery Optimizing your energy system
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