Chemical Processes and Use of CO2

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Chemical Processes and Use of CO2 ( chemical-processes-and-use-co2 )

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3 ENERGY-EFFICIENT PROCESSES INNOVA2 tioned above to be incorporated in the common commercially available simulation programs for heat exchangers. 3.4.4 Exploitation, commercialisation and dissemination of results The project results can be used by different stakeholders working in the heat exchanger sector or in plant and process design. Companies that operate pro- duction processes in which this kind of technology is used can identify po- tential heat integration applications and carry out comparative assessments of the technological suitability and economic advantages that these new in- novative designs offer compared to conventional smooth tube configura- tions. As a result of the project, the temperature differentials needed to drive heat integration schemes have been reduced, which has opened up opportu- nities to boost the energy efficiency of processes in a way that was not pos- sible previously. The results generated by the project mean that guidance is now available for anyone interested in dimensioning evaporators, reboilers or condensers constructed using finned tubes or pillow plates. These calcula- tions can then be used as the basis for an economic feasibility assessment of a potential heat integration scheme. Similarly, engineering consultants that design heat exchangers or who offer conceptual process engineering services can include these calculations in their service portfolios. They will then be in a position to identify and evaluate new opportunities to deploy heat integration measures and, if the initial outlook is promising, to dimension and config- ure the required plant equipment. The final decisions on engineering design and dimensioning will however remain with the companies who manufac- ture and supply this type of heat exchanger technology. Finally, equipment manufacturers and plant construction companies now have access to a relia- ble database that can support them when marketing these innovative equip- ment designs for new applications. They can also use the database for further applied research and development work, such as optimising the geometry of their own products. Optimising the geometry of finned tube and pillow plate systems can, for example, lead to improved thermal hydraulic efficiency, i.e. to increased heat transfer for a constant pressure loss or for a disproportionately small increase in pressure loss. However, these aspects were specifically not addressed in the InnovA2 project to maintain the precompetitive nature of the project. And lastly, the results achieved in InnovA2 represent a new knowl- edge base in this field of technology, which academic and industrial R&D de- partments and institutions can now build upon. The work carried out and the results achieved in the InnovA2 project were published in a special issue of the journal Chemie Ingenieur Technik entitled ‘Innovative Apparate zur Effi- zienzsteigerung’ (‘Innovative Plant Equipment for Improving Efficiency’) in March 2015. Further information is also available at www.innova2.de. 216

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