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EEMANAGEMENT FUNDED PROJECTS able tools to achieve the best possible synthesis of energy-efficient processes and plant equipment. In order to adequately test the methodology and reg- ulatory framework, the proposed methodology was implemented and vali- dated in five separate case studies. Work on the project was therefore split into the following three large are- as: the improvement, standardisation and dissemination of the STRUCTese® methodology (WP1); the development of tools to achieve the best possible synthesis of energy-efficient processes and plant equipment (WP2–4); and validation of case studies with an emphasis on life science processes (WP5). The work on developing tools for achieving an optimal synthesis of energy efficiency and process equipment was split into three work packages: heu- ristics, short-cut methods, and process models and membrane processes. The case-study validation work was carried out on production processes at BASF PCN, bitop, BMS, Clariant and instrAction. In these cases, the STRUCT- ese® methodology was implemented in the production processes and the ex- perience gained was subsequently used to further improve the methodology. 3.10.3 Results Developing the STRUCTese® methodology involved examining a number of different aspects, such as conversion to primary energy factors, the im- port and export of energy and mass flows, multiproduct plants and paral- lel production processes, and defining a clear set of rules on how these as- pects should be described and how the resulting complexity can be mastered through application of the energy efficiency management system. Other methodological areas addressed included the adaptation of the system to batch and life science processes, for example by developing a modular ap- proach that enables the methodology to be tailored to the requirements and needs of a specific plant or process. The ‘Heuristics’ work package, which was part of the work aimed at iden- tifying the best synthesis of energy-efficient processes, involved compiling rules for selecting energy-efficient unit operations and optimum operating conditions. Key areas studied were the energy-efficient operation of batch plants and of continuous plants operating with partial loads. The heuristic rules were published on an internet platform. In the field of shortcut meth- ods, a number of powerful methods for extraction columns and adsorption columns were developed. The methods used to assess the energy require- ments of separation processes were incorporated into a software module to facilitate their dissemination. Suitably rigorous process models were de- 251PDF Image | Chemical Processes and Use of CO2
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