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3 ENERGY-EFFICIENT PROCESSES EEMANAGEMENT veloped for organophilic membrane processes. The generic process models were also used as the basis for developing shortcut models. The new methods were implemented within the STRUCTese® system to ensure that the energy optimum of a process is determined in a uniform and objective manner. The theoretical energy optimum plays a dominant role in the method used for defining process performance indicators and for benchmarking. The case studies involved fully implementing the methodology in five pro- duction units operated by project partners with the aim of testing and com- pleting the rules system developed during the project. The methodology implemented in the case studies also included the new methods developed by the project partners from academic institutions. In the case study that focused on applications in the life sciences, STRUCTese® was adapted ap- propriately to take account of the special aspects of this field, such as the smaller-scale production operations and the particular nature of the pro- cesses involved. Figure 1 shows an example of a STRUCTese® energy cascade generated for one of the case studies. The dark grey columns show the ener- gy consumption levels (per kilogram of product) for a particular set of pro- cess conditions. The bar on the far right shows the energy consumption per kilogram of product that was actually measured, while the three grey bars to the left show the energy consumption levels of the process that are theo- retically achievable after implementing specific improvement projects. The yellow bars represent energy efficiency losses, thus making it transparent to the user how the path to the theoretical optimum can be broken down. For detailed project results, the reader is referred to the comprehensive final report on the project [2]. Fig. 99: STRUCTese® energy loss cascade for an example process 252 kWh/kgEctoinPDF Image | Chemical Processes and Use of CO2
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