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Chapter 2 Dimensionally stable N-PE composite membranes for DMFC applications 1. Introduction Direct methanol fuel cells (DMFCs) can convert the chemical energy of a fuel directly into electrical energy. DMFCs can be used mainly as power sources to portable electronic devices like laptops, computers, cell phones and, to some extent, vehicular applications [1-5]. In order to compete with Li-ion batteries for portable applications higher power densities must be achieved. For that reason DMFCs should be operated at high methanol concentra- tions [6]. The proton exchange membrane (PEM) is the heart of DMFC. Currently, perfluorosulfonated ionomer (PFSI) membranes, like DuPont’s Nafion® and Asahi Chemical’s Aciplex®, are used due to their excellent proton conduc- tivity, mechanical strength and thermal and chemical stability [7-11]. How- ever, these materials have also drawbacks like high methanol cross-over, especially at high methanol concentrations and, high cost (US$700/m2) due to the expensive fluorination step. To decrease the methanol cross over and cost, and at the same time increase the dimensional stability, PFSIs can be impregnated into a porous support. Polytetrafluoroethylene (PTFE) [12], Polyethylene-terephthalate (PETE) [13], Polycarbonate [14] and PE materials have been used as a support for the impregnation. Excessive swelling of the composite membrane can be suppressed by the porous support, while the methanol cross-over can also be minimized [6]. Yamaguchi et al. confirmed the advantages of impregnated membranes concerning low methanol cross- over and high dimensional stability[15-18]. In this work, Nafion® impregnated Solupor® (N-PE) composite membranes (kindly provided by DSM-Solutech, The Netherlands) are systematically characterized with respect to their swelling degree, proton conductivity, methanol permeability and DMFC performance at various methanol concen- trations. For comparison, the performance of Nafion®117 (N117) and DE2020 (membrane prepared using DE2020 Nafion® dispersion) mem- branes are investigated. Our research aims to get a better insight into ef- fects of impregnation of conductive polymer into a non-conductive porous substrate and evaluate the performance of the membranes with respect to the above mentioned characterization methods. 2. Experimental 2.1. Materials N-PE membranes (26μm) were kindly provided by DSM-Solutech (The Neth- erlands) [19, 20]. N117 membranes (185μm and 1100 equivalent weight 16PDF Image | Development of membrane materials for direct methanol fuel cells
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