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Chapter 3: Capture of CO2 reached the pilot plant stage and projected cost, manufacturing procedures and performance targets for full size systems have been evaluated. Systems capable of large-scale production are projected to be available after industrial demonstration in about 7 years time (Armstrong et al., 2002). 3.4.6 Chemical looping combustion 129 Originally proposed by Richter and Knoche (1983) and with subsequent significant contributions by Ishida and Jin (1994), the main idea of chemical looping combustion is to split combustion of a hydrocarbon or carbonaceous fuel into separate oxidation and reduction reactions by introducing a suitable metal oxide as an oxygen carrier to circulate between two reactors (Figure 3.13). Separation of oxygen from air is accomplished by fixing the oxygen as a metal oxide. No air separation plant is required. The reaction between fuel and oxygen is accomplished in a second reactor by the release of oxygen from the metal oxide in a reducing atmosphere caused by the presence of a hydrocarbon or carbonaceous fuel. The recycle rate of the solid material between the two reactors and the average solids residence time in each reactor, control the heat balance and the temperature levels in each reactor. The effect of having combustion in two reactors compared to conventional combustion in a single stage is that the CO2 is not diluted with nitrogen gas, but is almost pure after separation from water, without requiring any extra energy demand and costly external equipment for CO2 separation. 1200°C. NOx formation at these typical operating temperatures will always be low. The fuel conversion in the reduction reactor may not be complete, but it is likely (Cho et al., 2002) that the concentrations of methane and CO when burning natural gas are very small. In order to avoid deposit of carbon in the reduction reactor, it is necessary to use some steam together with the fuel. The chemical looping principle may be applied either in a gas turbine cycle with pressurized oxidation and reduction reactors, or in a steam turbine cycle with atmospheric pressure in the reactors. In the case of a gas turbine cycle, the oxidation reactor replaces the combustion chamber of a conventional gas turbine. The exothermic oxidation reaction provides heat for increasing the air temperature entering the downstream expansion turbine. In addition, the reduction reactor exit stream may also be expanded in a turbine together with steam production for power generation. The cooled low pressure CO2 stream will then be compressed to pipeline pressure. Another option is to generate steam using heat transfer surfaces in the oxidation reactor. Current circulating fluidized bed combustion technology operating at atmospheric pressure in both the oxidation and reduction stages necessitates the use of a steam turbine cycle for power generation. Using natural gas as fuel in a chemical looping combustion cycle which supplies a gas turbine combined cycle power plant and delivering CO2 at atmospheric pressure, the potential for natural gas fuel-to- electricity conversion efficiency is estimated to be in the range 45-50% (Brandvoll and Bolland, 2004). Work on chemical looping combustion is currently in the pilot plant and materials research stage. 3.4.7 Status and outlook Possible metal oxides are some oxides of common transition- state metals, such as iron, nickel, copper and manganese (Zafar et al., 2005). The metal/metal oxide may be present in various forms, but most studies so far have assumed the use of particles with diameter 100-500 μm. In order to move particles between the two reactors, the particles are fluidized. This method also ensures efficient heat and mass transfer between the gases and the particles. A critical issue is the long-term mechanical and chemical stability of the particles that have to undergo repeated cycles of oxidation and reduction, to minimize the make-up requirement. When a chemical looping cycle is used in a gas turbine cycle, the mechanical strength for crushing and the filtration system is important to avoid damaging carry-over to the turbine. Oxy-fuel combustion applied to furnaces, process heaters, boilers and power generation systems is feasible since no technical barriers for its implementation have been identified. Early use of this capture technology is likely to address applications involving indirect heating in power generation and process heating (Section 3.4.2), since these options involve the minimal modification of technologies and infrastructure that have hitherto been already developed for the combustion of hydrocarbon or carbonaceous fuels in air. However, several novel applications proposed for direct heating in steam turbine cycles or gas turbine cycles for power generation (Sections 3.4.3 and 3.4.4) still require the development of new components such as oxy-fuel combustors, higher temperature tolerant components such as CO2- and H2O-based turbines with blade cooling, CO2 compressors and high temperature ion transport membranes for oxygen separation. As for Chemical Looping Combustion, it is currently still at an early stage of development. The temperature in the reactors, according to available information in the literature, may be in the range 800°C- Figure 3.13 The chemical looping combustion principle in a gas turbine cycle. The potential for thermal efficiencies for oxy-fuel cycles with CO2 capture, assuming the current state of development in power plant technology, is depicted in Figures 3.6 and 3.7. Power generation from pulverized coal fired systems, using supercritical steam conditions presently operate at efficiencies around 45% (LHV), while projections to the 2010-2020 timePDF Image | CARBON DIOXIDE CAPTURE AND STORAGE
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