Numerical Research on the Pressure Swing Adsorption Process

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Numerical Research on the Pressure Swing Adsorption Process ( numerical-research-pressure-swing-adsorption-process )

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ance βˆ‚π‘‘ πœ€ βˆ‚π‘‘ βˆ‚π‘§τ°ƒ βˆ‚π‘§ 2.5. One-Dimensional Process Model Processes 2022, 10, 812 Usually, there are five basic cycle steps associated with any PSA process: adsorption, pressure equalization, purge/rinse, co-current or counter-current depressurization (blow- down) and re-pressurization steps, which can be scheduled in many different ways for a typical PSA process with multiple beds [48]. Many previous works reported approaches their sequence, and the number of beds, and then following a systematic procedure based on a few simple rules, some heuristics, and some experience [49–51]. Switching between onadfieifwferseinmntpolpeperruraltetiso,nsosmtepepshieisuereixsptircess,saenddnsuomerieicxaplleyriaeasnscaec[h4a9an–n5g1e].inSwboiotucnhndidnagrybectownedeitntions. diffeTrehnetgoepneerraratilobnosutnenpdsariysyecxopnrdeisitsieodnsnfufomreraichalslsyteapsarecehlaisntegededinbToaubnled1a1r.yAcsopnednitAiodnso.rTphtieionTM geneisrsaalnbioinudnudsatriyialclyoynadccictliaoinmsefdorsoefatwcwharsreteefporamrmeulilstitisetdepincoTuapbpled1.prAroscpesessns dAedsisgonrpatnidodnaTMsseissing an infedaussibtrililiaitlyly-maocodcdlealimdevdelslopftmweanrtet afnonrdmsiumltuislataetipionco[u47p7]l.eCdCopnrsosicdesrsindgesthihgencaunrrdrenantstsceosmsinpguting feasibility-model development and simulation [47]. Considering the current computing feasipboilwiteyer-mcondsetlradaienvtses,lompomosetnptraoncedessimdeusliagtniosnb[a4s7e]d. CoonnAsisdspeerningAdtdhseorcputriroenTMt coadmdoputeteidnga 1D power constraints, most process designs based on Aspen AdsorptionTM adopted a 1D powmeratcthoenmstartaticnmtms,omdeolswt ipithrhoacaenssadseosripgtniosnb-abseedmoonodAelspanend Aaudxsioliraprtyi-omnoTModualdeomptoedelals,1wDhich mathematic model with an adsorption-bed model and auxiliary-module models, which mathaerme sautimc moadriezlewditnhTaanbaleds2oarnpdtioTna-bled3m, roedspelecatnivdealyux[i5l2ia–r5y7-]m. Hodouwlevmeor,dtehles,1wDhmichodaerlecan- are summarized in Table 2 and Table 3, respectively [52–57]. However, the 1D model can- summnoatridzesdcirnibTeabthles f2inaendch3a, reascptercitsitviceslyd[5ir2e–c5tl7y]., Hsuocwheavsert,htheea1dDsomrboedrelstcrauncntuotred,eascdrsiboerbent not describe the fine characteristics directly, such as the adsorber structure, adsorbent the fipnaeckchedarfaocrtmeriastnicdssdinirgelcetlpy,asrutichleaisntheernaadlsmorobreprhsotrlougctyu,rneo, ardthsoerirbeinftlupeanckcedonfotrhmeanddsorp- packed form and single particle internal morphology, nor their influence on the adsorp- Purge | τ±±z==0 =00 τ°†τ°†τ°†τ°† τ±± βˆ‚z πœ•πœ•πœ•πœ•π‘§π‘§π‘§π‘§ τ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’τ²Ύτ²Ύτ²Ύτ²Ύ τ±± τ°†τ°†τ°†τ°† Purge πœ•πœ•πœ•πœ•πΆπΆπΆπΆ πœ•πœ•πœ•πœ•π‘§π‘§π‘§π‘§βˆ‚z τ±±z=0 = 0 πœ•πœ•πœ•πœ•π‘¦π‘¦π‘¦π‘¦ πœ•πœ•πœ•πœ•π‘§π‘§π‘§π‘§8 of 19 Equalization pressuriza- tion 0 τ°—τ°—τ°—τ°—p gτ°‚τ°‚τ°‚τ°‚ τ°Ÿτ°Ÿτ°Ÿτ°Ÿ g for a complex PSA-cycle scheduling, involving a priori specification of the cycle steps, single particle internal morphology, nor their influence on the adsorption-mass transfer, tion-mass transfer, resulting in the inability to accurately predict the local component con- resulting in the inability to accurately predict the local component concentration and other centration and other information in the adsorption process. More personalized program- information in the adsorption process. More personalized programming software, such as 0|z=0 τ°Ÿτ°Ÿτ°Ÿτ°Ÿβˆ‚T τ±± |z=L outlet πœ•πœ•πœ•πœ•π‘‡π‘‡π‘‡π‘‡ πœ•πœ•πœ•πœ•π‘‡π‘‡π‘‡π‘‡ πœ•πœ•πœ•πœ•π‘§π‘§π‘§π‘§βˆ‚z βˆ‚T τ±± τ°Ÿτ°Ÿτ°Ÿτ°Ÿ gτ±±τ±± |=0=0 τ°†τ°†τ°†τ°† = 0 |gτ±±τ±± ==00 τ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’zτ°—τ°—τ°—τ°—= 0 z = L τ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’τ²Ύτ²Ύτ²Ύτ²Ύ βˆ‚z πœ•πœ•πœ•πœ•π‘§π‘§π‘§π‘§ 7 of 19 ming software, such as gPROMS, as well as the computational-flow-dynamics method for gPROMS, as well as the computational-flow-dynamics method for the in-depth study of the in-depth study of mass transfer between gas–solid phases, can be used to assist the mass transfer between gas–solid phases, can be used to assist the process design. process design. Step Adsorption Table 1. Boundary conditions for each step. Table 1. Boundary conditions for each step. Z =Z= 0= 0 0,inlet inlet,i z=0 0 i b τ±± Z =ZL= L Adsorption πœ•πœ•π‘¦π‘¦ πœ•πœ• 𝑦𝑦 τ°† τ°† 𝑃 | = 𝑃 𝑃𝑃𝑃|τ°‘τ°’τ²Ύ =𝑃𝑃𝑃τ²Ώτ³€τ²»τ²Ήτ²Ίτ²» τ±± τ±± P| βˆ‚Ci τ±± |τ°‘τ°‘τ°’τ°’τ²Ύτ²Ύ = 0 βˆ‚yi =𝑒𝑒𝑒𝑒 𝐢𝐢𝐢𝐢 βˆ’πœ€πœ€πœ€πœ€ 𝐷𝐷𝐷𝐷 𝐢𝐢𝐢𝐢 τ°†τ°† 𝑒𝑒𝑒𝑒 𝐢𝐢𝐢𝐢 | τ°—τ°—τ°—τ°—,τ²·τ²·τ²·τ²·τ²Έτ²Έτ²Έτ²Έuτ²Ήτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²Ίτ²»τ²»τ²»τ²» τ²·τ²·τ²·τ²·τ²Έτ²Έτ²Έτ²Έτ²Ήτ²ΉCτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²Ίτ²»τ²»τ²»τ²»,τ²·τ²·τ²·τ²· τ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’τ±±τ°—τ°—τ°—τ°— =τ°—τ°—τ°—τ°—uτ²·τ²·τ²·τ²·C βˆ’τ²Ότ²Ότ²Ότ²ΌΞ΅ τ°¬τ°¬τ°¬τ°¬Dτ°“τ°“τ°“τ°“axC τ°‘τ°‘τ°‘τ°’τ°’τ°’τ²Ύτ²Ύτ²Ύ τ²Ώτ²Ώτ²Ώτ³€τ³€τ³€τ²»τ²»τ²»τ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²»τ²»τ²» πœ•πœ•πœ•πœ•π‘§π‘§βˆ‚π‘§π‘§z πœ•πœ•πœ•πœ• 𝑇𝑇𝑇𝑇 βˆ‚ T πœ•πœ•πœ•πœ•π‘§π‘§π‘§π‘§ τ°†τ°† P 𝑒𝑒𝑒𝑒 𝐢𝐢𝐢𝐢 | τ±± = 𝑒𝑒𝑒𝑒 𝐢𝐢𝐢𝐢 τ°—τ°—τ°—τ°—,τ²·τ²·uτ²·τ²·τ²Έτ²Έτ²Έτ²Έ0τ²Ήτ²Ήτ²Ήτ²Ήτ²Ί,τ²Ίτ²Ίτ²Ίiτ²»nτ²»τ²»τ²»leτ²·τ²·τ²·τ²·tτ²Έτ²Έτ²Έτ²ΈCτ²Ήτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίiτ²Ίτ²Ίnτ²»τ²»τ²»τ²»leτ°‘τ°‘τ°‘τ°‘tτ°’τ°’τ°’τ°’zτ°—τ°—τ°—τ°—=0 =τ°—τ°—τ°—τ°—u0C πœ•πΆ πœ•πœ•πœ•πΆπΆπΆ τ±± τ°†τ°†τ°†τ°† τ±±τ±± u0𝐢𝐢𝐢𝐢,inletC𝐢𝐢𝐢𝐢inl𝑇𝑇𝑇𝑇etCpT|inertτ±±=z=0𝑒𝑒𝑒𝑒=𝐢𝐢𝐢𝐢u𝐢𝐢𝐢𝐢0C𝑇𝑇𝑇𝑇Cpβˆ’Tgπ‘˜π‘˜π‘˜π‘˜βˆ’kgτ°Ÿ 𝑒𝑒𝑒𝑒 τ°—τ°—τ°—τ°—,τ²·τ²·τ²·τ²·τ²Έτ²Έτ²Έτ²Έτ²Ήτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²Ίτ²»τ²»τ²»τ²» τ²·τ²·τ²·τ²·τ²Έτ²Έτ²Έτ²Έτ²Ήτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²Ίτ²»τ²»τ²»τ²» τ°‚τ°‚τ°‚τ°‚ τ²·τ²·τ²·τ²·τ²Έτ²Έτ²Έτ²Έτ²Ίτ²Ίτ²Ίτ²Ίτ²½τ²½τ²½τ²½τ²»τ²»τ²»τ²» τ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’τ°—τ°—τ°—τ°— τ°—τ°—τ°—τ°— τ°‚τ°‚τ°‚τ°‚ τ°Ÿτ°Ÿτ°Ÿτ°Ÿ Processes 2022, 10, x FOR PEER REVIEW πœ•π‘§βˆ‚z τ±±z=0 = 0 Table 2. Mathematical model of 1D non-isothermal adsorption bed. Equation βˆ‚πΆτ°† +τ²΄1βˆ’πœ€τ²΅πœŒ βˆ‚π‘€τ°† βˆ’π· βˆ‚τ°ƒπΆτ°† +βˆ‚τ²΄π‘’𝐢τ°†τ²΅=0 τ³ τ°¬τ°“ Equalization and co-cur- rent depressurization depressurization βˆ‚|C|τ°‘τ°‘τ°‘iτ°’τ°’τ°’τ±±τ°—τ°—τ°— =0 τ°‘τ°’τ°— βˆ‚Ci τ±± |τ°‘τ°‘τ°‘τ°’τ°’τ°’τ²Ύτ²Ύτ²Ύ =0 τ°‘τ°’τ²Ύ πœ• πœ• πœ• πœ• 𝑧 𝑧 𝑧 𝑧 βˆ‚ z τ±± z = 0 = 0 βˆ‚ z τ±± πœ• πœ• πœ• πœ• z 𝑧 =𝑧 𝑧 𝑧 L = 0 τ°Ÿτ°Ÿτ°Ÿ g τ°Ÿτ°Ÿτ°Ÿτ°Ÿ βˆ‚z πœ•πœ•πœ•πœ•τ±± 𝑇𝑇𝑇𝑇 τ°Ÿτ°Ÿτ°Ÿ = P z=L outlet τ°‘τ°‘=τ°’τ°’τ²Ύτ²Ύ0 βˆ‚Tg τ±± τ°Ÿ|=0=0 τ±±πœ•πœ•πœ•z𝑧=𝑧𝑧L βˆ‚z πœ•π‘§ τ±±z=L τ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’τ²Ύτ²Ύτ²Ύτ²Ύ βˆ‚z πœ•πœ•πœ•πœ•π‘§π‘§π‘§π‘§ Equalization and co-current πœ•πœ•πœ•πœ•πΆπΆπΆπΆ τ°†τ°†τ°† τ±± πœ•πœ•πœ•πœ•πΆπΆπΆπΆ τ±± τ°†τ°†τ°† 𝑒𝑒𝑒𝑒 | = 0 τ°—τ°—τ°—τ°—uτ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’τ°—τ°—τ°—τ°— = 0 𝑃𝑃𝑃𝑃| = 𝑃𝑃𝑃𝑃 τ°‘τ°‘τ°‘τ°‘=τ°’τ°’τ°’τ°’τ²Ύτ²Ύτ²Ύτ²ΎP τ²Ώτ²Ώτ²Ώτ²Ώτ³€τ³€τ³€τ³€τ²»τ²»τ²»τ²»τ²Ήτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²Ίτ²»τ²»τ²»τ²» Blolowdown πœ•πœ•πœ•πœ•πΆπΆπΆπΆ τ±± πœ•πœ•πœ•πœ•τ±± 𝐢𝐢𝐢𝐢 τ°†τ°†τ°†τ°† βˆ‚|C| i τ±± = 0 βˆ‚Ci τ±± | τ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’τ°—τ°—τ°—τ°— τ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’τ²Ύτ²Ύτ²Ύτ²Ύ τ±±=0 τ±±=0 πœ•πœ•πœ•πœ•π‘§π‘§π‘§π‘§βˆ‚z z=0 βˆ‚z πœ•πœ•πœ•πœ•z𝑧=𝑧𝑧𝑧L 𝑃𝑃𝑃𝑃| = 𝑃𝑃𝑃𝑃 τ°‘τ°‘τ°‘τ°‘Pτ°’τ°’τ°’τ°’|τ°—τ°—τ°—τ°— =τ²Ώτ²Ώτ²Ώτ²Ώτ³€Pτ³€τ³€τ³€τ²»τ²»τ²»τ²»τ²Ήτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²Ίτ²»τ²»τ²»τ²» 𝑒𝑒𝑒𝑒 | = 0 u | τ°—τ°—τ°—τ°— τ°‘τ°‘τ°‘τ°‘=τ°’τ°’τ°’τ°’τ²Ύτ²Ύτ²Ύτ²Ύ0 z=0 outlet τ°Ÿτ°Ÿτ°Ÿτ°Ÿβˆ‚Tg τ±±τ±± 0 z=L πœ•πœ•πœ•πœ•π‘‡π‘‡π‘‡π‘‡ πœ•πœ•πœ•πœ•π‘‡π‘‡π‘‡π‘‡ πœ•πœ•πœ•πœ•π‘§π‘§π‘§π‘§βˆ‚zτ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’τ°—τ°—τ°—τ°— βˆ‚Tg τ±±τ±± τ°Ÿτ°Ÿτ°Ÿτ°Ÿ τ±±z=L|= 0= 0 βˆ‚|C|τ°‘i τ°’τ±± τ°— = 0 τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°—τ°—τ°— 𝐢𝐢𝐢 𝑃𝑃𝑃𝑃| =𝑃𝑃𝑃𝑃 τ°‘τ°‘τ°‘τ°‘Pτ°’τ°’τ°’τ°’|τ°—τ°—τ°—τ°— =τ²Ώτ²Ώτ²Ώτ²Ώτ³€Pτ³€τ³€τ³€τ²»τ²»τ²»τ²»τ²Ήτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²Ίτ²»τ²»τ²»τ²» τ±± 𝑒𝑒𝑒𝑒τ°—,τ²·τ²Έτ²Ήτ²Ίτ²»πΆπΆπΆπΆτ²·τ±±τ²Έτ²Ήτ²Ίτ²»|τ°‘τ°’τ²Ύ =𝑒𝑒𝑒𝑒τ°—𝐢𝐢𝐢𝐢 z=0 outlet τ°Ÿτ°Ÿτ°Ÿτ°Ÿβˆ‚Tg τ±±τ±± u C 𝐢𝐢𝐢𝐢 C T𝐢𝐢𝐢𝐢 𝑇𝑇𝑇𝑇 τ±± πœ•πœ•πœ•πœ•π‘‡π‘‡π‘‡π‘‡ πœ•πœ•πœ•πœ•π‘‡π‘‡π‘‡π‘‡ πœ•πœ•πœ•πœ•π‘§π‘§π‘§π‘§ βˆ‚zτ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’zτ°—τ°—τ°—τ°—=0 u 𝑒𝑒𝑒𝑒 0,inτ°—τ°—τ°—τ°—l,eτ²·τ²·τ²·τ²·τ²Έτ²Έτ²Έtτ²Έτ²Ήτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²Ίiτ²»τ²»τ²»τ²»nleτ²·τ²·τ²·τ²·tτ²Έτ²Έτ²Έτ²Έτ²Ήτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²Ίpτ²»τ²»τ²»τ²» iτ°‚τ°‚τ°‚τ°‚nerτ²·τ²·τ²·τ²·tτ²Έτ²Έτ²Έτ²Έτ±±τ²Ίτ²Ίτ²Ίzτ²Ίτ²½=τ²½τ²½τ²½τ²»τ²»τ²»τ²»Lτ°‘τ°‘τ°‘τ°‘τ°’τ°’τ°’τ°’τ²Ύτ²Ύτ²Ύτ²Ύ τ°Ÿτ°Ÿτ°Ÿτ°Ÿ βˆ‚z τ°Ÿτ°Ÿτ°Ÿτ°Ÿ πœ•πœ•πœ•πœ•π‘§π‘§π‘§π‘§ πœ•π‘¦τ°† πœ•π‘§ | τ±± ==00 τ±± βˆ‚Tg | = u=C𝑒𝑒𝑒𝑒C𝐢𝐢𝐢𝐢TπΆπΆπΆπΆβˆ’π‘‡π‘‡π‘‡π‘‡kβˆ’π‘˜π‘˜π‘˜π‘˜ i 𝑒𝑒𝑒𝑒τ°—,τ²·τ²Έτ²Ήτ²Ίτ²»πΆπΆπΆπΆτ²·τ²Έτ²Ήτ±±τ²Ίτ²»,τ²·|τ°‘τ°’τ²Ύ = 𝑒𝑒𝑒𝑒τ°—𝐢𝐢𝐢𝐢τ²· βˆ’ πœ€πœ€πœ€πœ€τ²Όπ·π·π·π·τ°¬βˆ‚τ°“y𝐢 τ°—τ°—τ°—,,τ²·τ²·τ²·τ²Έτ²Έτ²Έτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²»τ²»τ²» τ²·τ²·τ²·τ²Έτ²Έτ²Έτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²»τ²»τ²»,,τ²·τ²·τ²· τ°‘τ°‘τ°‘τ°’τ°’τ°’τ²Ύτ²Ύτ²Ύ τ°—τ°—τ°— τ²·τ²·τ²· τ²Ότ²Ότ²Ό τ°¬τ°¬τ°¬τ°“τ°“τ°“ u0,inletCinlet,iτ±±z=L = u0Ci βˆ’ Ξ΅bDaxC βˆ‚z τ°—τ°—τ°—,,τ²·τ²·τ²·τ²ΈCτ²Έτ²Έτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²»τ²»τ²» τ²·τ²·τ²·τ²Έτ²Έτ²Έτ²Ήτ²Ήτ²Ήτ²Ίτ²Ίτ²Ίτ²»τ²»τ²» τ°‘τ°‘τ°‘=τ°’τ°’τ°’τ²Ύτ²Ύτ²Ύu C τ°—τ°—τ°— 0,inlet inlet z=L 0 Equalization pressurizationand πœ•πΆτ°† πœ•π‘§βˆ‚Ci τ±±τ±±z=0 = 0 and Pressurization |τ±± =0 τ°‘τ°’τ°— 𝑒 𝐢τ±± | =π‘’πΆβˆ’πœ€π· 𝐢 τ°—,τ²·τ²Έτ²Ήτ²Ίτ²» τ²·τ²Έτ²Ήτ²Ίτ²»,τ²· τ°‘τ°’τ²Ύ τ°— τ²· τ²Ό τ°¬τ°“ Pressurization u0,inletCinlet,iτ±±τ±±z=L = u0Ci βˆ’Ξ΅bDaxCβˆ‚yi βˆ‚z 𝑒|=0 𝑒𝐢|=𝑒𝐢 βˆ‚z τ°— τ°‘τ°’τ°— τ°—,τ²·τ²Έτ²Ήτ²Ίτ²» τ±±τ²·τ²Έτ²Ήτ²Ίτ²» τ°‘τ°’τ²Ύ τ°— πœ•π‘‡u0|z=0 = 0 u0,inletCinletτ±±z=L = u0C πœ•π‘‡ τ°Ÿτ±±τ°Ÿ gτ±±=0 βˆ‚T|τ°‘τ°’τ°— 𝑒 𝐢𝐢𝑇|=π‘’πΆπΆπ‘‡βˆ’π‘˜ τ°—,τ²·τ²Έτ²Ήτ²Ίτ²» τ²·τ²Έτ²Ήτ²Ίτ²» τ°‚ τ²·τ²Έτ±±τ²Ίτ²½τ²» τ°‘τ°’τ²Ύ τ°— u0,inletCinletCpTinertτ±±z=L = u0CCpTg βˆ’ kg βˆ‚z πœ•π‘§ τ±± τ°‚ τ°Ÿ βˆ‚Tgτ°Ÿ Category Componentmassbal-

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