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Water Vapor Condensation in Exhaust Heat recovery from combustion products and gases containing high moisture can be increased by at least 10% when latent heat of water vapor is recovered. GTI has developed an advanced Heat Recovery System (AHRS) package featuring the Transport Membrane Condenser (TMC). TMC bundles include hundreds of porous ceramic membrane tubes. As shown in Exhibit A-23, combustion products from boilers and other heating systems flow through the TMC where latent and sensible heats are recovered along with water vapor. This is accomplished by dehumidifying the flue gas and recovering the condensed water vapor. The cold water, or boiler feedwater in case of boilers, flows through the tubes, thereby drawing the heat-laden moist effluent into the membrane structure by first condensing inside the inner separation membrane layer employing a slight vacuum as the motive force for extraction. Pure water is recovered while other gas components in the flue gas pass by, due to their larger molecular size. The condensed water along with its latent heat joins with the cold boiler feedwater, transferring its heat to the feedwater and thus reducing fresh water requirements commensurately. Exhibit A-23: Transport Membrane Condenser (TMC) System Components Use of AHRS results in 95% fuel-to-steam efficiency for boiler applications. This amounts to 15%–20% decrease in fuel consumption, 30%–50% recovery of water from flue gas, and 15%–20% reduction in greenhouse gas emissions. The AHRS has been in operation for over 15,000 hours at a rubber plant in Alabama and at varying hours at several other locations at food processing plants, pharmaceutical plants, and a military base. . Super Boiler Super boiler, although technically not a waste heat recovery system, provides an example of integration of a number of waste-heat-related (reduction and recovery) technologies to improve performance of one of the most widely used systems for industries, A “super boiler” program was initiated by the U.S. Department of Energy in collaboration with several industrial partners to make a quantum jump in energy efficiency of a boiler for high-pressure steam systems. The super boiler combines a boiler design with footprint reduction, extended heat transfer surface, ultra low NOx combustion system, and Advanced Heat Recovery System (AHRS) featuring the Transport Membrane Condenser (TMC), all in a single offering. The system is comprised of a two-pass, high-pressure steam fire tube boiler with AluFer tubes and NO refractory, an ultra low NOx/high turndown burner, state-of-the-art controls, and an AHRS. The AHRS is comprised of a high-temperature Industrial Waste Heat Recovery Page 67PDF Image | Industrial Waste Heat Recovery: Potential
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