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Innovating Clean Energy Technologies in Advanced Manufacturing

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TA 6M: Waste Heat Recovery Emerging or Developing Waste Heat Recovery Technologies Table 6.M.7 lists emerging technologies that may be used in a few cases, or are in an early stage of development and demonstration. These technologies are being developed and tested at the laboratory or pilot scale in many different countries. The current status of the technology or product development depends on the local energy situation (cost and availability) and the availability of support from the local governments or funding agencies. In general, the following emerging WHR topics are receiving the most attention:  Conversion of waste heat into a flexible and transportable energy source such as electricity  Heat recovery from high-temperature gases with large amounts of contaminants such as particulates, combustibles, and condensable vapors (organic, metallic, or nonmetallic materials)  Heat recovery from ultra-low temperature sources, primarily lower than 250°F  Heat recovery from low- to medium-temperature exhaust gases or air with high moisture content to recover the latent heat of water vapor Each of these emerging topics is discussed in more detail in the R&D opportunities section below. Table 6.M.7 WHR Technologies, under Development or Demonstration, by Temperature Range1 Ultra-Low Temperature (< 250°F) Low Temperature (250°F to 600°F) Medium Temperature (600°F to 1200°F) High Temperature (1200°F to 1600°F) Ultra-High Temperature (>1600°F)  Non-metallic (polymer or plastic) corrosion resistant heat exchangers of many different designs  Systems with phase change material  Desiccant systems for latent heat recovery from moisture laden gases  Membrane type systems for latent heat recovery from water vapor  Condensing water heaters or heat exchangers  Thermally activated absorption systems for cooling and refrigeration  Recuperators with innovative heat transfer surface geometries  Advanced design of metallic heat wheel type regenerators  Self-recuperative burners  Systems with phase change material  Advanced heat pipe exchanger  Advanced design of metallic heat wheel  Thermoelectric electricity generation systems  Recuperators with innovative heat transfer surface geometries  Advanced design of metallic heat wheel type regenerators  Self-recuperative burners  Systems with phase change material  Advanced heat pipe exchanger  Advanced design of metallic heat wheel  Thermoelectric electricity generation systems  Recuperators with innovative heat transfer surface geometries  Thermo-chemical reaction recuperators  Advanced design of metallic heat wheel type regenerators  Advanced load or charge preheating systems  Systems with phase change material  Self-recuperative burners  Regenerative burners  Systems with phase change material  Advanced regenerative systems  Advanced load or charge preheating systems 18 QuadrennialTechnologyReview2015

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