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Appendix D: Lithium-ion EV Battery Design and Configuration The smallest component of li-ion batteries used to power EVs is the battery cell. Three main types of cell design have evolved for EV applications: • Cylindrical Cells (Figure 53): Many consumer products use cylindrical type cells (such as the AA format). Although applications for vehicles are less common, Panasonic produces cylindrical cells for Tesla. • Pouch Cells (Figure 54): The active material is packaged in flexible housing made from a material composite that includes aluminum foil. Some major battery cell manufacturers, including LG Chem and SK Innovation currently use this design. • Prismatic Cells (Figure 55): These cells are the most commonly used in EV battery packs today and are produced by Samsung SDI as well as CATL.309 Figure 53 Li-ion Battery Cell - Cylindrical Design310 309 The Boston Consulting Group. September 2018. “The Future of Battery Production for Electric Vehicles.”PDF Image | Reuse and Recycling of Batteries Employed in Electric Vehicles
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