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S-CO2 Brayton Cycle Coupled with ORC as Bottoming Cycle

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S-CO2 Brayton Cycle Coupled with ORC as Bottoming Cycle ( s-co2-brayton-cycle-coupled-with-orc-as-bottoming-cycle )

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Energies 2020, 13, 2259 4 of 24 generation sub-system [34]. In addition, the ORC as a bottoming cycle of an internal combustion engine was proposed, identifying the heat transfer equipment with the highest exergy destruction costs, representing 81.25% of the total system cost, and acetone as the working fluid with the best impact on reducing these costs [35]. Another approach to determining optimal operating conditions is to conduct mathematical modeling of the physical phenomena. So, a phenomenologically based semi-physical model for a 2 MW internal combustion engine was obtained as a function of average thermodynamic value, validated by real operating data, to predict the thermodynamic performance parameters of the bottoming cycle as waste heat recovery systems [36]. The above studies propose heat recovery with bottoming cycles, using the different thermal power configurations, modeling the cycle components or making simulations of the same, including economic optimization in one of them; leaving with a wide uncertainty gap regarding the performance of this cycle integrated to ORC as bottoming cycle, which, despite not handling high temperatures, is a challenge in terms of designing a highly efficient heat exchanger so that high thermal performance of the combined power cycle can be obtained. Therefore, the main contribution of this research is to present a thermodynamic, exergy, and environmental parametric study of a proposed combined S-CO2 and ORC as a bottoming cycle considering the toluene, cyclohexane, and acetone as the organic working fluids. The methodology of the life cycle analysis is applied to investigate the environmental impact of the components of the system during its lifetime, which allows for the evaluation of environmental impacts, and the determination of energetic and exergetic improvement potentials for the environmental sustainability of the system. 2. Methodology 2.1. Description and Properties of the System The system shown in Figure 1 is an ORC configuration combined with a Brayton S-CO2 cycle. The Brayton cycle consists of the following components: the primary turbine (T1), a secondary turbine (T2), an axial compressor (C1), a reheater (RH), and a recuperator (HTR). The ORC cycle includes a shell and tube heat exchanger (ITC1), an evaporator (ITC2), a condenser (ITC3), a thermal oil circuit pump (P1), an organic fluid pump (P2), and a turbine (T1). In the process, the carbon dioxide enters the primary turbine (T1) of the Brayton cycle at point 1, at a high temperature and pressure, then enters to the reheater (RH) at point 2 and is expanded to lower pressure in the secondary turbine (T2). Next, by means of the recuperator (HTR), the carbon dioxide (point 7) that leaves the compressor (C1) is reheated, which is conducted to the heater (RH) to obtain the thermodynamic state reported as (point 8). Meanwhile, the fluid in point 5 is cooled by yielding heat to the thermal oil, and then it is compressed by the compressor (C1) at point 6. In the ORC, the thermal oil (Therminol 75) receives heat in the heat exchanger (ITC1) to be transferred to the evaporator (ITC2). During this process, there are three stages: preheating, evaporation, and overheating, with the purpose of heat the organic fluid (Cyclohexane, Toluene, Acetone), while the thermal oil flow through the cycle with the energy supply by the pump (P1). Then, the organic fluid enters the turbine (T3) at a high temperature and pressure through the 1ORC current and expands to decrease its pressure and temperature to enter the condenser (ITC3), where the water cools it at room temperature (point 1A), and then goes to the reservoir (2A). Subsequently, when the organic working fluid leaves the condenser (ITC3) at point 3ORC, it enters the pump (P2) as a saturated liquid and then completes the cycle entering the evaporator (ITC2).

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