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TransGas Pipeline Compressor Drive WHP A Pratt & Whitney ORC system is generating 865 kW of net power from the exhaust of a Solar Centaur 40 gas turbine driving a natural gas pipeline compressor on a TransGas Pipeline in Saskatchewan, Canada. The installation is one of over 20 ORC WHP systems on natural gas pipeline compressors in North America. manufacture of cement, gypsum, alumina, soda ash, lime, and kaolin clay. The glass industry uses raw material melting furnaces, annealing ovens, and tempering furnaces, all operated at high temperatures. 3. Petroleum Refining – Basic processes used in petroleum refineries include distillation (fractionation), thermal cracking, catalytic, and treatment. These processes use large amounts of energy, and many involve exothermic reactions that also produce heat. Modern refineries are highly integrated systems that recover heat from one process to use in other processes. However, many operations still release high-quality waste heat that could be recovered for power production. An example is the exhaust from petroleum coke calciners. Petroleum coke is heated to 2,400 oF, and the exhaust is typically 900 to 1,000 oF leaving the calciner. 4. Chemical Industry – There are several major segments of the industry, including petrochemicals, industrial gases, alkalies and chlorine, cyclic crudes and intermediates (e.g., ethylene, propylene, and benzene/ toluene/xylene), plastics materials, synthetic rubber, synthetic organic fibers, and agricultural chemicals (fertilizers and pesticides), in which high-temperature exhaust is released that could be recovered for power generation. There are five CHP systems in U.S. ethanol plants operating on waste heat produced by thermal oxidizers (which are operated for volatile organic compound destruction). These five plants have a combined capacity of 17 MW. 5. Fabricated Metals – Processes generating waste heat include metal pre-heating, heat treatment, cleaning, drying, and furnace heating. 6. Natural Gas Compressor Stations – There are more than 20 ORC power generation systems installed at natural gas compressor stations in North America. These systems have a total electric capacity of 105 MW using the exhaust heat from 668,000 horsepower of gas turbine-driven compressors. 7. Landfill Gas Energy Systems – Landfills that use reciprocating internal combustion engines or turbines to produce power could generate additional power with ORC systems using exhaust gases. Other landfills could install ORC systems to generate power from the waste heat from flaring. 8. Oil and Gas Production – There are a number of flared energy sources in oil and gas production that could utilize WHP. 5PDF Image | waste heat to power systems
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