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Imagine extracting gold—not with toxic chemicals or massive infrastructure—but with a clean, closed-loop process using supercritical CO₂. Our revolutionary method taps into the unique solvating power of scCO₂, selectively isolating gold with unmatched precision and minimal environmental impact. It's fast, green, and scalable.
Extracting Gold from E-Waste Using Supercritical CO₂: A Cleaner, Greener Alternative As the global demand for electronics continues to surge, so too does the volume of electronic waste—or e-waste—generated every year. Inside discarded computers, smartphones, and other devices lie precious metals such as gold, used in circuit boards and connectors for their exceptional conductivity and resistance to corrosion. Traditional methods of recovering gold from e-waste often involve toxic chemicals like cyanide or aqua regia, posing significant environmental and health risks. However, an innovative and eco-friendly alternative is gaining attention: using supercritical carbon dioxide (scCO₂) to extract gold.Why Use Supercritical CO₂?Supercritical CO₂ is carbon dioxide held above its critical temperature (31.1°C) and pressure (73.8 bar), where it exhibits properties of both a gas and a liquid. In this state, CO₂ becomes an excellent solvent capable of diffusing through solids like a gas while dissolving substances like a liquid. It is non-toxic, non-flammable, and leaves no harmful residue, making it an ideal green solvent for materials processing, including gold extraction.Step 1: Preparing the E-WasteBefore gold can be extracted using supercritical CO₂, the e-waste must be carefully prepared to maximize surface exposure and minimize contamination.1. Collection and Sorting Only specific types of e-waste contain valuable gold concentrations—typically printed circuit boards (PCBs), connectors, and processor pins. These components are manually or mechanically separated from other materials such as plastic casings, batteries, and wiring.2. Mechanical Shredding The selected electronic components are shredded into smaller particles to increase surface area. This step is critical to ensure efficient penetration of the supercritical fluid.3. Cleaning and Pre-treatment Shredded particles are cleaned to remove oils, dust, and non-metallic materials. A common pre-treatment involves mild acid washing to remove oxides or residues that might hinder gold solubility.4. Ligand Addition To enhance the selectivity of gold solubilization, a ligand (often a fluorinated or sulfur-based compound) is added. This ligand binds to gold and makes it soluble in supercritical CO₂.Step 2: Gold Extraction with Supercritical CO₂Once the e-waste is prepared, the actual extraction process can begin using a specialized supercritical CO₂ system.1. Loading the Extraction Vessel The cleaned, pre-treated e-waste is placed inside a high-pressure extraction chamber. The ligand added earlier is also introduced, either as a co-solvent or pre-treated onto the material.2. Pressurizing and Heating CO₂ is introduced into the chamber and brought to supercritical conditions (usually around 35–80°C and 100–300 bar). In this state, CO₂ acts as a tunable solvent capable of selectively dissolving gold-ligand complexes.3. Solubilization and Circulation The supercritical CO₂ circulates through the shredded e-waste, extracting gold as a soluble complex. The fluid's low viscosity and high diffusivity enable it to reach microscopic gold particles embedded within circuit board layers.4. Separation and Collection After sufficient extraction time, the gold-rich CO₂-ligand solution is depressurized in a separator chamber. As pressure drops below the critical point, CO₂ returns to a gaseous state and loses its solvating power, causing the dissolved gold to precipitate out.5. CO₂ Recovery and Reuse The CO₂ gas is collected, re-pressurized, and recycled back into the system, minimizing waste and operational costs.Advantages of Supercritical CO₂ Extraction• Environmentally Friendly: No toxic solvents or acids are used, and CO₂ can be recycled within a closed-loop system.• Selective and Efficient: The method can selectively target gold, especially with tailored ligands.• Scalable: Modular systems can be scaled to handle different e-waste volumes, from laboratory to industrial scale.• Safe: CO₂ is non-flammable and non-toxic, reducing risks associated with chemical handling.Challenges and Future DevelopmentWhile promising, supercritical CO₂ gold extraction is still being optimized for large-scale industrial use. Key challenges include:• The development of more efficient, cost-effective ligands• Engineering robust, corrosion-resistant high-pressure equipment• Handling mixed-metal recovery from complex e-waste streamsContinued research and investment in green chemistry and process engineering are expected to address these issues, paving the way for sustainable precious metal recovery in a circular electronics economy.ConclusionSupercritical CO₂ presents a revolutionary method for extracting gold from e-waste—one that aligns with the growing need for cleaner, safer, and more sustainable recycling practices. As technology matures, this method may soon replace traditional chemical leaching processes, turning electronic waste into a valuable resource with minimal environmental impact. |
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Revenue Let’s calculate the revenue from gold recovery at $3,199 per ounce, based on the high and low yield estimates for processing 1 Imperial Ton of high-grade e-waste per day:---Daily Revenue• Low estimate (17.6 oz/day): 17.6 oz × $3,199 = $56,302.40• High estimate (28.2 oz/day): 28.2 oz × $3,199 = $90,211.80---Weekly Revenue (7 days)• Low: $56,302.40 × 7 = $394,116.80• High: $90,211.80 × 7 = $631,482.60---Monthly Revenue (30 days)• Low: $56,302.40 × 30 = $1,689,072.00• High: $90,211.80 × 30 = $2,706,354.00---Annual Revenue (365 days)• Low: $56,302.40 × 365 = $20,554,376.00• High: $90,211.80 × 365 = $32,930,307.00---Summary Table| Time Period | Gold (oz) | Revenue at $3,199/oz (Low–High) ||-------------|-----------|-------------------------------|| Per Day | 17.6–28.2 | $56,302 – $90,211 || Per Week | 123.2–197.4 | $394,116 – $631,482 || Per Month | 528–846 | $1.69M – $2.71M || Per Year | 6,424–10,293 | $20.55M – $32.93M |
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How Much Gold and Silver is in E-Waste? Electronic waste (e-waste) is a growing global concern, but it's also a hidden treasure trove of valuable metals—especially gold and silver. With billions of devices being discarded every year, the recovery potential from e-waste is massive. Here’s a detailed breakdown of the precious metal content in different types of e-waste and what that translates to in practical, time-based volumes.Gold and Silver Content in Common E-WasteThe actual content of gold and silver varies significantly depending on the type and age of the electronics. High-end telecom equipment and older devices tend to have higher concentrations, but even modern consumer electronics contain small amounts that add up quickly in volume.1. Mobile Phones• Gold: ~0.0012 ounces per phone • Silver: ~0.012 ounces per phone • Per Imperial Ton of Phones (~2,240 lbs): • Gold: ~10.6 ounces • Silver: ~112 ounces 2. Desktop Computers and Motherboards• Gold: ~0.0088–0.021 ounces per motherboard • Silver: ~0.035–0.07 ounces per motherboard • Per Imperial Ton of High-Grade Boards: • Gold: ~17.6–28.2 ounces • Silver: ~176–211 ounces 3. Laptops• Gold: ~0.007 ounces per laptop • Silver: ~0.035–0.053 ounces per laptop • Per Imperial Ton of Laptops: • Gold: ~10.6–17.6 ounces • Silver: ~105–176 ounces 4. Printed Circuit Boards (Mixed)• Gold: ~3.5–14.1 ounces per Imperial Ton • Silver: ~35–352 ounces per Imperial Ton How Much Gold is Recovered from E-Waste Over Time?Assuming processing of 1 Imperial Ton of high-grade e-waste (motherboards or equivalent) per day, here’s how much gold that would yield:| Time Period | Gold (Low Estimate) | Gold (High Estimate) ||-------------|----------------------|-----------------------|| Per Day | 17.6 oz | 28.2 oz || Per Week | 123.2 oz | 197.4 oz || Per Month | 528 oz | 846 oz || Per Year | 6,424 oz | 10,293 oz |For context, 1 standard gold bar (Good Delivery) weighs about 400 troy ounces. So at the high end, yearly recovery from just 1 ton of high-grade e-waste per day would yield the equivalent of around 25 full gold bars.Why E-Waste Recovery Matters• Rich Source: A ton of e-waste contains more gold than a ton of mined gold ore, which typically yields only 0.17–0.35 ounces per ton.• Sustainability: Recovering precious metals from e-waste reduces the need for environmentally destructive mining operations.• Economic Opportunity: The urban mining industry is becoming a competitive alternative to traditional mining, with more efficient material recovery processes.ConclusionWhile each device contains only trace amounts of gold and silver, the volumes of e-waste discarded globally every day create a significant opportunity for metal recovery. Processing just one ton of high-grade e-waste daily could yield over 10,000 ounces of gold per year, offering both economic and environmental benefits.If you're considering e-waste processing or urban mining, identifying and sourcing high-value waste streams like telecom boards, servers, and industrial electronics is key to maximizing return. |
CONTACT TEL: 608-238-6001 Email: greg@infinityturbine.com | AMP | PDF |