logo

Supercritical CO2 Waste Heat to Power Cycle for Data Centers

TEL: 1-608-238-6001 Email: greg@infinityturbine.com

Data Center Energy Strategies Using Cluster Mesh Power Generation Learn more about cooling and power strategies for Data Centers for the Cloud, AI, and Crypto

Grid-Scale Saltwater Flow Battery by Salgenx 3000 kWh to 18 MWh Grid Scale Battery. Use for peaker plants or Data Centers. More Info

Turbine and ORC Licensing - Starting at $10,000 Build one system or turbine-generator, then decide on the license when ready More Info

ORC Radial Outflow Turbine Flat Pack Kit Infinity Turbine is now offering a ROT Radial Outflow Turbine for customer assembly flat pack kit.... More Info

SCO2 Cycle for Data Centers

To generate a supercritical CO₂ (sCO₂) cycle for a data center, we will outline the key components and stages that would convert waste heat from GPUs into usable power while potentially providing additional cooling. This cycle design will assume waste heat recovery from Nvidia A100 GPUs at 100°F to 120°F.

1. Basic Principles of the sCO₂ Cycle:

The supercritical CO₂ cycle works by operating CO₂ as a fluid above its critical point (31°C, 88°F, and 7.38 MPa) where it exists in a state that is neither a true gas nor a liquid. This gives it excellent heat transfer properties and allows it to operate efficiently with compact components.

2. Main Components of the sCO₂ Cycle for a Data Center:

Here are the critical components and their roles in the cycle:

1. Heat Source (GPUs):

• The Nvidia A100 GPUs generate waste heat at approximately 400 W per GPU, with waste heat temperatures between 100°F and 120°F.

• This waste heat will be captured by a heat exchanger that transfers thermal energy to the CO₂ working fluid.

2. sCO₂ Heat Exchanger:

• The heat exchanger absorbs waste heat from the data center, bringing the CO₂ from its initial state to a higher temperature and potentially to its supercritical state.

• The heat from the GPUs will increase the temperature of the CO₂, ensuring it remains above the critical temperature (at least 31°C/88°F).

3. CO₂ Turbine:

• The heated CO₂ expands through a turbine, which converts thermal energy into mechanical energy.

• The turbine drives a generator to produce electricity that can be fed back into the data center or stored for later use.

4. Condenser or Cooler:

• After expansion in the turbine, the CO₂ must be cooled to return to its initial state, either as a gas or near-supercritical fluid, depending on the design.

• In the context of a data center, this cooling could serve a dual purpose: providing direct cooling to the data center infrastructure via a pressure drop in the CO₂ system, or transferring heat to a secondary cooling loop.

• If designed carefully, the waste heat removal process (through condensation) could contribute to the overall cooling strategy of the data center, potentially reducing the need for separate cooling systems.

5. Compressor:

• The CO₂, now at a lower pressure and temperature, is compressed back to a higher pressure state, near its critical point.

• The compressor work is one of the main factors in determining the efficiency of the cycle. Compressors in supercritical CO₂ systems are relatively efficient because of the high density of CO₂ in this state.

6. Recuperator (optional):

• A recuperator can be added to recover heat from the CO₂ after it leaves the turbine. This heat can be transferred back to the fluid before entering the heat exchanger, improving the overall cycle efficiency.

7. Control System:

• An automated control system monitors the system pressures, temperatures, and flow rates to maintain optimal operating conditions for the sCO₂ cycle.

3. Supercritical CO₂ Cycle Steps for Data Center Heat Recovery:

1. Heat absorption: Waste heat from GPUs is absorbed by CO₂ in a heat exchanger, increasing the CO₂'s temperature and pressure beyond its critical point, typically to around 100°F to 120°F (~38°C to 49°C) at 7.54 to 7.81 MPa.

2. Expansion in the turbine: The supercritical CO₂ is expanded in a turbine, generating electricity. During expansion, the CO₂ cools slightly but remains above its critical point.

3. Cooling and pressure drop: After the turbine, the CO₂ goes through a cooling stage, where heat is rejected from the system, potentially through a data center cooling loop or an air-cooling system. The CO₂ is cooled below the critical temperature, reducing its pressure and temperature.

4. Compression: The CO₂ is compressed back to its supercritical state, using a relatively small amount of energy due to its high density, and the cycle repeats.

4. Advantages of Using the sCO₂ Cycle in Data Centers:

• Efficient heat recovery: The sCO₂ cycle can operate efficiently even with low-grade heat sources like data center GPUs, recovering valuable energy that would otherwise be wasted.

• Compact system: The high density of supercritical CO₂ allows for smaller heat exchangers and turbomachinery, making it easier to integrate into confined data center environments.

• Dual function: The cycle can provide both power generation and cooling, potentially reducing the need for external cooling systems.

• Scalability: The sCO₂ cycle can be scaled to match the power demands of different data center sizes.

5. Challenges to Overcome:

• High initial cost: Setting up a supercritical CO₂ system may require a significant initial investment due to the cost of components that can handle high pressures and temperatures.

• Complexity: Maintaining a system operating near the critical point of CO₂ requires careful control and monitoring, adding complexity to system design.

Conclusion:

Integrating an sCO₂ cycle for data center waste heat recovery is a highly efficient and compact solution that not only recovers power from GPU-generated waste heat but can also provide additional cooling through the pressure drop. This dual-purpose system has the potential to significantly reduce energy costs and increase the overall efficiency of data centers, making it an attractive solution for the future of sustainable computing.

Concept Assessment: Cluster Mesh Power Generation with Supercritical CO2 and Magnetic Refrigeration

The concept you are proposing combines several advanced technologies:

1. Cluster Mesh Power Generation: A modular, scalable system using multiple supercritical CO2 (sCO2) turbines.

2. Magnetic Refrigeration: Using gadolinium as the magnetocaloric material to provide cooling, powered by the magnetic fields created by the turbine.

3. Magnetic Gearbox: To reduce the rotational speed of the turbine’s spinning magnets and synchronize with the desired Hertz (frequency) needed for magnetic refrigeration.

4. Heat Pump: Using magnetic refrigeration to efficiently cool the data center while dynamically adjusting the system based on heat flow demand and temperature variations.

Key Components of the Concept:

1. Supercritical CO2 Turbine and Cluster Mesh Power Generation:

• sCO2 is used as the working fluid in the turbine to extract energy from the waste heat generated by the data center.

• The Cluster Mesh concept allows for multiple turbines operating together in a modular format, providing flexible power generation based on the amount of waste heat available.

• The spinning turbines generate mechanical energy, which can drive spinning magnets to power the magnetic refrigeration system.

2. Magnetic Refrigeration Using Gadolinium:

• Magnetic refrigeration employs the magnetocaloric effect, where gadolinium is alternately heated and cooled when exposed to and removed from a magnetic field.

• By coupling this refrigeration process to the spinning magnets from the sCO2 turbine, the system could theoretically provide efficient cooling for the data center without relying on traditional cooling methods.

3. Magnetic Gearbox:

• The magnetic gearbox allows the system to reduce the speed of the spinning magnets from the turbine and synchronize their speed with the desired frequency (Hertz) for the magnetic refrigeration system.

• The ability to adjust the frequency would allow the system to be tuned to match varying temperature demands and heat flow rates from the data center, improving both power generation efficiency and cooling performance.

---

Feasibility and Assessment of the Concept:

1. Synchronization of Turbine and Magnetic Refrigeration System:

• Turbine speed adjustment: Supercritical CO2 turbines typically operate at high rotational speeds to maximize power generation. The idea of using a magnetic gearbox to reduce the speed and synchronize it with the desired frequency for magnetic refrigeration is a clever way to manage the differing operational needs of both systems.

• Magnetic gearboxes are an emerging technology that provide the ability to adjust rotational speed without direct mechanical contact, reducing wear and tear.

• By using a magnetic gearbox, the system can dynamically adjust the frequency of the magnetic fields used in the refrigeration system, allowing it to respond to heat flow and temperature variations in real-time.

2. Heat Pump Cooling Based on Hertz Tuning:

• Hertz (frequency) tuning: The ability to adjust the frequency of the magnetic field to match the cooling requirements of the data center is key to optimizing the performance of the magnetic refrigeration system.

• Lower frequencies may be needed when heat flow is low, while higher frequencies can be used when the data center is generating more waste heat.

• This type of dynamic adjustment helps the system adapt to the variable cooling demands of the data center, reducing energy waste and increasing efficiency.

• Cooling efficiency: Magnetic refrigeration, powered by the turbine's spinning magnets, can provide high-efficiency cooling without the use of traditional refrigerants or compressors. Since gadolinium has its strongest magnetocaloric effect near room temperature, it is well-suited for cooling data centers where waste heat typically ranges from 90°F to 140°F (32°C to 60°C).

3. Compatibility of Supercritical CO2 and Magnetic Refrigeration:

• Supercritical CO2 systems are designed to operate at high temperatures and pressures, making them ideal for capturing and converting waste heat from data centers into electricity.

• Magnetic refrigeration, on the other hand, operates at lower temperatures, typically near room temperature. The key challenge here is managing the temperature spread between the hot side (where the waste heat is converted to power) and the cold side (where magnetic refrigeration cools the system).

• Thermal management: The system would need effective heat exchangers to balance the heat flow between the power generation and cooling systems.

4. Advantages of the Concept:

• Energy Efficiency: By leveraging the waste heat from the data center to both generate power and drive an efficient cooling system, the overall energy efficiency of the data center could be significantly improved.

• Elimination of Harmful Refrigerants: The use of magnetic refrigeration eliminates the need for harmful chemical refrigerants (like CFCs and HFCs), reducing the environmental impact of the cooling system.

• Dynamic Adjustment: The magnetic gearbox allows for real-time adjustments based on cooling and power generation demands. This flexibility could result in optimized performance, particularly in data centers where heat loads vary significantly throughout the day.

• Modular Scalability: The Cluster Mesh Power Generation concept allows the system to be scaled up or down depending on the size of the data center, making it a flexible solution for different cooling and power generation needs.

5. Challenges and Considerations:

• Heat Exchange Efficiency: The design of heat exchangers will be critical to ensure that waste heat is efficiently transferred from the data center to the turbine and that cooling is effectively managed on the refrigeration side.

• Magnetic Gearbox Efficiency: While magnetic gearboxes are low-maintenance and durable, ensuring that the speed reduction process remains efficient and synchronized with the required frequency for cooling will be a key engineering challenge.

• Cost of Materials: The use of gadolinium and high-performance magnetic gearboxes may increase the initial costs of the system. However, these costs could be offset by long-term energy savings and reduced maintenance.

• System Integration: Integrating the power generation, cooling, and gearbox systems into a single, efficient unit may require significant design and engineering optimization to ensure smooth operation across varying loads and temperatures.

---

Conclusion:

This concept of combining supercritical CO2 power generation with magnetic refrigeration, synchronized through a magnetic gearbox, holds significant promise for improving the efficiency of data center cooling. The ability to dynamically adjust the frequency (Hertz) of the magnetic fields driving the refrigeration system allows for real-time optimization based on cooling demand and temperature variations.

• Energy efficiency: The system could harness waste heat to generate power while using gadolinium-based magnetic refrigeration to cool the data center, minimizing energy waste and eliminating harmful refrigerants.

• Scalability: The modular nature of the Cluster Mesh Power Generator allows for scalability, making the system adaptable to both small and large data centers.

While there are challenges in integrating these systems, such as ensuring efficient heat exchange and managing system costs, the potential benefits in terms of energy savings, environmental sustainability, and performance optimization make this a compelling concept worth further exploration.

Cluster Mesh Power Generation by Infinity Turbine

Maximizing Efficiency in AI Data Centers: The Financial and Environmental Benefits of Infinity Turbine’s Cluster Mesh Power Generation System

Infinity Turbine Cluster Mesh Power Generation system with supercritical CO₂ and a vortex tube to simultaneously generate electricity, cooling, and heating for data centers, improving efficiency with no moving parts in the HVAC process

Revolutionizing Data Center Cooling: Combining Supercritical CO2 Power Generation with Magnetic Refrigeration

In today's digital age, data centers are the backbone of global communication, cloud computing, and data processing. However, these energy-intensive facilities face a critical challenge: managing waste heat. As the demand for computing power increases, so does the amount of heat generated by servers, CPUs, and GPUs. Cooling these systems effectively is paramount to ensuring optimal performance and energy efficiency.

A new, cutting-edge solution is emerging that combines supercritical CO2 (sCO2) power generation with magnetic refrigeration, all synchronized through a magnetic gearbox. This innovative approach could radically improve the efficiency of data center cooling, reduce energy consumption, and eliminate harmful refrigerants. Let's explore how this concept works and its potential benefits for the data center industry.

---

The Cluster Mesh Power Generation Concept

At the heart of this innovative solution is the Cluster Mesh Power Generator. This system uses a modular network of supercritical CO2 turbines to generate electricity from the waste heat produced by data centers.

Supercritical CO2 Turbines:

• sCO2 turbines are highly efficient at capturing waste heat and converting it into mechanical energy. When CO2 is brought to its supercritical state (above 31°C and 73.8 bar), it behaves like a dense fluid, allowing for efficient energy extraction in a compact turbine system.

• The Cluster Mesh Power Generation concept allows multiple small turbines to operate together, providing a flexible and scalable solution that can adjust to the varying levels of heat generated by data centers.

By using waste heat to drive these turbines, data centers can generate additional power, reducing their overall energy footprint and improving efficiency.

---

Magnetic Refrigeration: A Game-Changer for Cooling

Magnetic refrigeration is an advanced cooling technology that uses the magnetocaloric effect. In simple terms, certain materials—like gadolinium—heat up when exposed to a magnetic field and cool down when the magnetic field is removed. This process can be cycled continuously to create a refrigeration effect without the need for traditional refrigerants, which are often harmful to the environment.

How Magnetic Refrigeration Works:

1. Gadolinium is exposed to a magnetic field, causing its magnetic dipoles to align, releasing heat in the process.

2. The heat is removed using a heat exchanger.

3. When the magnetic field is turned off, the gadolinium cools down as its dipoles return to a disordered state, absorbing heat from the surroundings.

4. This cycle is repeated to provide continuous cooling.

The ability of gadolinium to cool down efficiently when the magnetic field is cycled makes it an ideal candidate for data center cooling. Magnetic refrigeration offers quiet operation, high energy efficiency, and zero harmful emissions.

---

The Role of the Magnetic Gearbox

To integrate these technologies effectively, the system uses a magnetic gearbox. This gearbox connects the spinning magnets of the sCO2 turbine to the magnetic refrigeration system and adjusts the speed of the spinning magnets to match the desired frequency needed for cooling.

Magnetic Gearbox Functionality:

• Speed Reduction: Supercritical CO2 turbines typically operate at high speeds to generate power efficiently. However, the magnetic refrigeration system requires lower rotational speeds and specific frequencies (Hertz) to drive the cooling process. The magnetic gearbox reduces the speed of the turbine’s spinning magnets and synchronizes it with the optimal frequency for the refrigeration system.

• Frequency Adjustment: The gearbox also allows the system to dynamically adjust the frequency of the magnetic field based on the varying heat loads from the data center. This ability to fine-tune the frequency ensures that the cooling system operates at peak efficiency, whether the data center is under high or low heat stress.

---

Benefits of Combining Supercritical CO2 Power Generation and Magnetic Refrigeration

1. Increased Energy Efficiency:

• By leveraging the waste heat from the data center to generate power, the system improves the overall energy efficiency of the facility. Additionally, magnetic refrigeration is more energy-efficient than traditional cooling methods, as it eliminates the need for compressors and harmful refrigerants.

2. Dynamic Cooling Based on Demand:

• The magnetic gearbox allows the cooling system to dynamically adjust its operation based on the heat output from the data center. This means that when the heat load is low, the system can operate at a lower frequency, conserving energy. When the heat load is high, the system increases its cooling capacity to maintain optimal temperatures.

3. Environmentally Friendly:

• One of the most significant advantages of magnetic refrigeration is the elimination of harmful chemical refrigerants like CFCs or HFCs. The magnetocaloric material (such as gadolinium) provides cooling without contributing to ozone depletion or climate change, making the system a green alternative.

4. Scalability and Flexibility:

• The Cluster Mesh Power Generation system is modular, allowing it to scale up or down based on the size of the data center. This makes it adaptable for small, medium, and large facilities, providing a customized solution for cooling and power generation.

5. Quiet Operation:

• Unlike traditional cooling systems, which rely on noisy compressors, magnetic refrigeration is much quieter, as it relies solely on magnetic fields and solid-state materials. This makes it ideal for environments where noise reduction is essential.

---

Challenges and Considerations

While the combination of supercritical CO2 power generation and magnetic refrigeration offers significant benefits, there are some challenges to consider:

1. Heat Exchange Efficiency:

• The system requires efficient heat exchangers to manage the transfer of waste heat between the power generation and cooling processes. Poor heat exchange could reduce the overall effectiveness of the system.

2. Magnetic Gearbox Optimization:

• The magnetic gearbox must be carefully engineered to ensure that the speed reduction and frequency adjustment are synchronized perfectly with the cooling needs of the data center. Any misalignment could lead to inefficiencies.

3. Material Costs:

• The use of gadolinium and advanced magnetic gearboxes may increase the initial cost of the system. However, these costs could be offset by long-term energy savings and reduced maintenance costs.

---

The Future of Data Center Cooling

As the demand for data center capacity continues to grow, finding energy-efficient, scalable solutions for cooling is more critical than ever. The combination of supercritical CO2 power generation, magnetic refrigeration, and a magnetic gearbox offers a forward-thinking solution that not only maximizes energy recovery but also minimizes environmental impact.

This system represents a new frontier in data center technology, where waste heat becomes a valuable resource, and cooling systems operate more efficiently than ever before. With ongoing research and development, this concept could become a standard in data center design, providing sustainable cooling solutions for facilities worldwide.

---

Interested in learning more about how this cutting-edge technology could revolutionize data center cooling? Stay tuned for the latest updates on the Cluster Mesh Power Generator and magnetic refrigeration technology, and explore how it can help your data center become more efficient and eco-friendly.

CONTACT TEL: 608-238-6001 Email: greg@infinityturbine.com | RSS | AMP | PDF | IG | X.com